2 ACS550, Standard Drive ABB Standard Drive Part of the family - The ABB DriveReliable quality productGlobal supportConvenient with all the aspectsSimple selectionExcellence in connectivityIntuitive driveAll inside as standardProven PerformanceThis slide is only the content of the presentation. “Convenient in all the aspects” is explained later on
3 ACS550, Standard Drive Complete power range 0.75 - 355 kW, 1 - 500 HP 3 phase 230 V (up to 75 kW) and 400 V seriesIP21 / UL Type 1IP54 / UL Type 12 (R1-R6 only)0,75 to 5,5 kWup to 11 kWup to 22 kWup to 45 kWup to 55 kWup to 132 kWup to 160 kWup to 355 kW
4 ACS550, Standard Drive Installation Mounting optionsWallSide-by-SideFlangeMounting optionsFree standingSide-by side
5 Convenience with all the aspects SelectionConnectivityPerformanceAnimation for the topics of the presentation. Explain the following to the audience:SelectionType code includes output current and input voltage -> easy selectionConnectivityExcellent connectivity via the extensive IO and fieldbusesIntuitiveIntuitive control panel (assistant panel) with assistants, real time clock, help and most essential manual informationAll insideDrive includes input choke, EMC filter, braking chopper (R1 and R2) as standard. Relay extension and fieldbus options fit inside as well.PerformanceIndependent third party test (Siegen University) proves the good performance of 550 compared to the competitionTopics are also action buttons to view only the slides of single topic. Use the back button of the last slide of the topic to get back to this slide.IntuitiveAll inside
6 Relay Output Extension ACS550 – SelectionType code shows output current and input voltageControl options can be ordered using plus codes or as separate option kitsACS A9- 4+L511+K451Input Voltage380 to 480 VRelay Output Extension+L511Output Current6.9 ADeviceNet Adapter+K451
7 ACS550 – Selection ACS550 ratings Two ratings – one for normal use with 110% overload and one for heavy duty with 150% overloadOverload cycles can be explained by using the text link. When using that use also the back button after the second load curve slide.
8 ACS550 – Selection R1 R2 R3 R4 Dimensions are in [mm] 369 469 583 689 212125222125231203262203Dimensions are in [mm]
9 ACS550 – Selection R8 R7 R5 R6 Dimensions are in [mm] 739 880 1507 2024286265400300520250617Dimensions are in [mm]347
10 ACS550 - ConnectivityEasy connection to factory automation systems through multiple I/Os and plug-in optionsExtensive I/O2 x AI2 x AO6 x DI3 x ROInbuilt ModbusPlug-in Fieldbus ModulesRelay OutputExtension (3 x RO)
11 ACS550 - ConnectivityIO is galvanic isolated as groupsAI / AODIRO
12 ACS550 - Connectivity550 supports the new parameterization tool FlashDropFor selecting and setting parametersParameter set for non-connected driveIn warehouse or during mechanical installationPossibility to hide selected parametersMachine protectionOnly essential parameters are shownFlashDrop connection behind the control panel - protection class will remain
13 ACS550 - ConnectivityAll FBs are either embedded or mechanically installed inside the driveModbus is the embedded fieldbusACS 800 type Fieldbus modules are used to provide remaining FBsAvailable fieldbuses:PROFIBUSDeviceNetLonWorksControlNetCANopenEthernet (Modbus TCP & Ethernet/IP)Ethernet Modbus TCP means that there is no website service in the module and it cannot be used through internet. Ethernet module connects the drive to control system through local ethernet network.
14 Assistant control panel functions ACS550 - IntuitiveAssistant control panel functionsRun the assistants in conjunction with drive softwareHas help button giving manual informationList of changed parametersReal time clockFault Logger15 languages supported in one panelPart of user’s manual built into the assistant control panel.This idea is widely used in other equipment. Reduces the need to read the manual and makes the product easier to use.Changed parameter listList of changed parameters tells eg service person all the parameters that have been changed after selecting the macro at a glance.Real time clock built into the assistant control panel.Providing Real Time Clock in a control panel is a new idea that makes it possible to use eg timed functionsFault LoggerFault logger is explained later on in the presentation15 supported languages:English UK, English AM, German, Italian, Spanish, Portuguese, Dutch, French, Danish, Finnish, Swedish, Russian, Polish, Turkish, Czech
15 ACS550 - Intuitive Basic control panel 7 segment display Implement panel protocol to display and modify parametersUpload or download capabilitiesBacklight
16 ACS550 - Intuitive Buttons of the Assistant control panel: Soft key 1 functionSoft key 2 FunctionSoft key 1Soft key 2Loc / Rem modeHelp buttonStop buttonStart buttonUp and down buttons (to change parameters and their values)
17 ACS550 - Intuitive Assistants in the panel Start - Up assistant guides the user through all essential settings to be done without going directly into the parameter list.Maintenance assistant can set the drive a criteria to insert preventive maintenance.Timer Assistant helps in using timed functionsSerial Communication Assistant for making fieldbus setup simple and easyPID Assistant for feedback scaling and settingDrive Optimizer to optimize the drive in different aspectsNoiseEfficiencyMotor control performanceMaintenance assistantSelectable maintenance criteria:kWhrunning hoursmotor rotation (Mrev = Mega revolutions)Diagnostic assistantMonitors : DC - bus voltage, speed, current, change of speed,…e.g.: high DC - bus voltage and decelerating and power flow is from motor to drive – Panel suggests : “use brake resistors or increase deceleration ramp time”
18 ACS550 - Intuitive Fault Logger (Assistant panel only) Easy way to find outWhat happenedWhen happenedTells drive status at the point of time the fault occurredFrequency, speed, torque, current, voltage etc…Example: Panel Loss – fault 10Panel tells the operator to “check: comm lines and connections, parameter 3002, parameters in groups 10 and 11”Fault Logger is accessible from the main menuExample explains how simple it is to correct the fault situation with 550 fault logger. This message comes visible by pressing diag sw button in the panel
19 ACS550 - Intuitive Fault Logger is accessible from the main menu Example explains how simple it is to correct the fault situation with 550 fault logger. This message comes visible by pressing diag sw button in the panel
20 ACS550 - Intuitive DriveWindow Light 2 For commissioning the drive Possibility to monitor the driveAssistant to create direct configuration of the driveRemains compatible to other Low Voltage AC Drive products
21 ACS550 - All inside The old way to do it... …And ACS550 Built-in: Braking chopperThe ACS 550 series is designed to fit all needed options and combinations inside the drive. This makes the installation fast and easy.Most of our competition must add external options for:ChokeRFI filterBraking chopperOption modulesinput chokeBuilt-in:RFI filter, input choke, braking chopper (R1&R2), Modbus(other fieldbuses as internal plug-in options)EMC filter
22 Assistant control panel ACS550 - All insideACS550 internal optionsAssistant control panel(as standard)Basic control panelRelay OutputExtension ModulePlug-in Fieldbus
23 ACS550 – All inside EMC filter Cable lengths for 1st environment 75 – 300 mCable lengths for 2nd environment 100 – 300 mDetailed table on cable lengths availableEMC environment explanationA detailed table of EMC cable length limits can be shown by clicking the text link in case this is asked from the audienceEMC environments can be explained by the other link to EMC environment explanation.In case of using these links use also the back buttons in the explanation slides
24 ACS550 – All insideNew way to suppress harmonics caused by the inverter “swinging choke”At partial load the swinging choke reactance increasesTHD reduction up to 24.2% compared to traditional chokeACS550 includes the step gap version drawn with the pink line
25 ACS550 – All inside “Swinging Choke” Designed to reduce harmonics at full and partial loadsPerfect for Variable Torque Centrifugal LoadsThe patent pending swinging choke provides unique harmonic reduction advantages compared to conventional choke
26 ACS550 – Performance Sensorless vector control Up to 12 kHz switching frequency at reduced current for R1-R4Automatic noise reductionSwitching frequency goes up when load decreasesNoise smoothing functionMotor thermistor input (both PT 100 and PTC)Two independent PIDsOn - Off controlled cooling fanScalar control varies voltage and frequency whereas vector control varies torque indirectly (current – flux) resulting better torque response12 kHz is available only in scalar control mode. Current derating for 8 kHz is 20% and for 12 kHz 35%.User can define whether switching frequency or current will be decreased if the load limit is met. When load is decreasing the same unit will be increased again.Noise smoothing function continuously varies the switching frequency around the set value reducing the audible noiseSecond PID (PID2) can be used for setting outputs of the drive to control eg valve or for trimming or fine tuning the speed of the drive. It could be called external PID.Cooling fan is controlled according to modulation – fan operates when drive modulates – not available in range
27 Step load response (Dynamic accuracy) ACS550 – PerformanceScalar control for easy start-up and multi-motor applicationsSensorless Vector providing very good performanceStep load response (Dynamic accuracy)Vector Control0.90.80.70.6ACS5500.5Stiffness [%s]Dynamic accuracy measures two values after the torque impact. Time to recover from the speed drop and the speed lost in the impact in %. These values total %s as a unit to be reported. The smaller the value the better the dynamic accuracy is.Competitor A0.4Competitor B0.30.20.11507501500Speed [rpm]
28 Convenience with all the aspects SelectionConnectivityPerformanceA summary slideIntuitiveAll inside
30 ACS550, Standard Drive Normal use Heavy duty use use with 110% load ability for 1 minute every 10 minutes1 minute110 %100 %IoutTimeInHeavy duty useuse with 150% load ability for 1 minute every 10 minutes1 minute150 %100 %IoutTimeIhd
31 ACS550, Standard Drive Maximum load ability use with 180% load ability for 2 seconds every minute2 seconds180 %100 %IoutTimeIhd
32 ACS550 – All insideOperational cable length defines the drive ability to control the motor meeting the specification. Du/dt filter makes it possible to lenthen the cable by appr 1,5 times. Sinus filter makes it possible to lengthen the cable even more keeping in mind the voltage drop and the EMC emissions (where applicable).
33 ACS550 Engineering EMC Medium voltage network C3, C4 (2nd Environment) PDS(emitter)Equipment(victim)Point of measurementfor conducted emissionPoint of measurement for radiated emission10 mPublic low-voltage networkBoundary ofinstallationIndustrial low-voltage networkC3, C4 (2nd Environment)C1, C2 (1st Environment)Propagation of conducted emissionsEMC
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