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ABB standard drive ACS550.

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Presentation on theme: "ABB standard drive ACS550."— Presentation transcript:

1 ABB standard drive ACS550

2 Course Schedule General overview Assistant Control Panel Hands-on
training Competitor Comparison

3 Convenience with all the aspects

4 Base product strategy ACS800 1,1…3000kW System Integrator
Drives Specialist Automation Distributor ACS550 0,75…355kW Power Transmission Whole Seller Catalog House /www = specification focus

5 ACS550 Target markets Standard Drive : Industry : Also available:
Focus Channel : Logistical distribution Technical distribution(Product) Technical distribution(Solution) Industry : All industries requiring simplicity, focused power range and standard product Applications: P&F constant torque sensorless vector control performance enough Also available: HVAC product

6 ACS550, THE drive New ABB Low Voltage AC Drive
Part of the family - The ABB Drive Reliable quality product Global support Convenient with all the aspects Simple selection Excellence in connectivity Intuitiveness All inside as standard

7 Orange: The ACS550 Complete power range 0.75 - 355 kW, 1 - 500 HP
3 phase 200 V (up to 75 kW) and 400 V series IP21 / UL Type 1 IP54 / UL Type 12 (R1-R6 only) 0,75 to 5,5 kW up to 11 kW up to 18,5 kW up to 37 kW up to 45 kW up to 110 kW up to 160 kW up to 355 kW

8 Use of drive Normal use Heavy duty use
use with 110% load ability for 1 minute every 10 minutes. 1 minute 110 % 100 % Iout Time In Heavy duty use use with 150% load ability for 1 minute every 10 minutes. 1 minute 150 % 100 % Iout Time Ihd

9 Use of drive Maximum load ability
use with 180% load ability for 2 seconds every minute. 2 seconds 180 % 100 % Iout Time Ihd

10 ACS550, Ratings Ambient temperature : 40 ºC Based on 6 pole motors.
Switching frequency : 4kHz

11 ACS550, dimensions IP21 R1 R2 R3 R4 Dimensions are in [mm].
203 231 490 262 596 125 212 330 125 222 430 R1 R2 203 R3 R4 Dimensions are in [mm]. R1 - R2 : same size as ACS 400. R3 - R4 : Depth and height smaller than ACS 400.

12 ACS550, dimensions IP21 R5 R6 R8 Dimensions are in [mm]. R7 602 700
400 300 1507 520 250 2024 617 347 265 286 602 R5 R6 R8 Dimensions are in [mm]. R7

13 Dimensions comparison ACS 550 vs. ACS 400
H1 H2

14 ACS550, dimensions V

15 ACS550, dimensions V

16 The ACS550 offers Better EMC/harmonic performance
RFI-filter for first environment, restricted distribution with 30 m motor cable Swinging choke New motor control platform Sensorless vector , scalar Extended I/O compared to ACS 400 One additional digital input, one additional analogue output and one additional relay. Improved Fieldbus solution Modbus protocol embedded Others as snap-on options (same as ACS 800) Assistant control panel As standard Built-in brake chopper R1-R2

17 EMC Built-in RFI-filter as standard for
1st environment, unrestricted up to 10 m motor cables (conducted only) (requires external filter) 1st environment, restricted up to 100 m motor cables (30m for R3 and R4) 2nd environment up to 100 m motor cables, for all frames For longer cables external filters are available New way to suppress harmonics caused by the inverter : ‘swinging chokes’. DC choke with variable impedance reducing the harmonics. Line current THD is less than ACS400 Patent pending on the ‘swinging chokes’

18 Swinging choke New way to suppress harmonics cause by the inverter : ‘swinging chokes’. At partial load is the reactance of the DC chock increased. THD reduction up to 24.2% compared to ACS400!!

19 Swinging choke New “Swinging” DC Link Choke
Designed to reduce harmonics at full and partial loads Perfect for Variable Torque Centrifugal Loads The patent pending swinging choke provides unique harmonic reduction advantages compared to previous ACS 400 designs All chokes are swinging (saturable) by design

20 EMC Medium voltage network 2nd Environment 1st Environment
PDS (emitter) Equipment (victim) Point of measurement for conducted emission Point of measurement for radiated emission 10 m Public low-voltage network Boundary of installation Industrial low-voltage network 2nd Environment 1st Environment Propagation of conducted emissions

21 EMC Product Standard Test Standard EN 61800 - 3 EN 61800 - 3
First environment Unrestricted distribution EN First environment Restricted distribution EN Second environment Product Standard Test Standard EN 55011 CISPR 11 Class B Class A Group 1

22 EMC

23 EMC Radiated emissions 10 20 30 40 50 60 70 100 1000 Frequency (MHz)
Amplitude (dBuV/m) 1st unres. 1st restr. 2nd

24 ACS 550 Main Circuit Board (OINT)
DC-link Output phases (R1 & R2 Braking resistor output) Line Side MOV Snubbers (1550V) Gate driver Section DC-capacitors Power Supply EMC Capacitors Input Diode 1600 PIV Bus Choke Leads Cooling Fan +24VDC Current transducers

25 ACS 550-01 Hardware ACS550 Wall Mounted R1 to R6 Frame Size
0,75 to 110 kW IP 21, UL Type 1 (NEMA 1) Series IP 54, UL Type 12

26 ACS 550-01 Hardware R1 Base Unit Panel with a “plug” shown inside
Relay Option Fieldbus Module

27 ACS 550-01 Hardware R1 Skeleton Embedded FB Relay Connector
Option Anybus Module Anybus Connector Panel “plug” Relay Outputs Digital Inputs Analog I/O IP 54 Fan Mounting

28 On - off controlled cooling fan
ACS Hardware IP54 wire entry plate IP54 Internal fan On - off controlled cooling fan

29 ACS 550-01 Hardware Side entrance New Connection Box Design
Same for Europe and US Bottom and Side entrances Plastic Cover integrates with Drive Side entrance The new connection box was designed to look like part of the drive with its integral plastic cover The connection box has knockouts on both the bottom and sides

30 ACS Hardware EU and US Connection Box Shield clamp

31 ACS 550-02 Hardware ACS550 Floor standing R7 and R8 Frame Size
132 through 355 kW IP 21 , UL Type 1 (NEMA 1) Series

32 ACS 550-02 Hardware Motor connections ACS550 Separate cabling pedestal
Possible to connect cabling before drive installation The cable pedestal on the ACS 550 is identical to that used on the ACS 800 This cabling pedestal is primarily a maintenance feature allowing the drive to be disconnected from the mains supply and rolled out for repair Supply connections

33 ACS 550-02 Hardware Wheels under the unit
Easy to pull the drive on or off No need to disconnect the power cables, when removing the unit This photo shows the drive being rolled out with the –02 model

34 ACS550-02 Hardware R7 Fan transformer Fan fuses OMIO board
DC Capacitors This Photo is of the front of an R7 ACS550–02 unit Point out the components shown

35 ACS550-02 Hardware R7 Fan transformer AC Choke
OITF Board Fan transformer DC Capacitors Common mode choke Fan APOW Board AC Choke Current transducer Heat sink with Input bridge and IGBT elements Charging resistor Pedestal with AC input and output This Photo is of the side of an R7 ACS550–02 unit Point out the components shown

36 ACS550-02 Hardware R8 Fan transformer Input bridge DC Capacitors
This Photo is of the front of an R8 ACS550–02 unit Point out the components shown Fan Cover OPEX with OMIO board

37 ACS550-02 Hardware R8 AC Choke Fan transformer OITF Board APOW Board
Heat sink with two IGBT elements Current transducer DC Capacitors This Photo is of the side of an R8 ACS550–02 unit Point out the components shown Fan Common mode choke

38 New software features Sensorless vector control
Up to 12 kHz switching frequency at reduced current for R1-R4 Automatic noise reduction Switching frequency goes up when load decreases. Motor thermistor input (both PT 100 and PTC) Two independent PID’s On - Off controlled cooling fan

39 Questions What is the maximum power with ACS550 ?
What is the maximum motor cable length to fulfil 2nd environment EMC-regulations ? What is the over-load ability of the normal use rating ?

40 6 DI’s: Positive/negative logic 2 AI’s: V or I input, 2 ms update rate
New features on IO side 6 DI’s: Positive/negative logic 2 AI’s: V or I input, 2 ms update rate 2 AO’s: 0-20mA, 3 RO’s: 2A/230V output Serial Communications Embedded RS485 type OR Plug-in fieldbus modules Option Boards 3 Relay outputs (6 pins) No same numbers in terminals

41 Control Board (user’s view)
(5) 6 DIs R1-R6 OINT ORANGE Control Board OMIO 24V Power R7-R8 OPEX Optical Link 2 Fiber Optos Power Supply To OITF(R7-8) (2) 3 RO Sync Port Fibers HIGH VOLTAGE ISOLATION 24V 2 AIs (1) 2 AOs For R7-R8 10V ref. User’s Field Bus Serial Link AnyBus Option Board Embedded Protocols RS485 types MODBUS Shared Port 3 Relays Option Bd ORLY For PFC Macro RS232 Panel ( ) ACS 400 features

42 ACS 550 Hardware Switches for AI reference Panel connector
Analog inputs 2 programmable AI Analog Outputs 2 programmable AO +24VDC to Customer (250 mA) DCOM to GND Jumper Digital inputs 6 programmable DI 3 programmable Form C relay outputs Point out components on board Option Slot 1 3-relay Option Slot 2 Fieldbus Modules RS-485 serial connection for embedded fieldbus protocol

43 IO board Panel connection Analogue inputs and outputs Digital inputs
Option Slot 1 Relay output extension Relay connections Embedded Fieldbus Option slot 2: Plug-in fieldbus connection

44 ACS 550 Hardware New Control Board (OMIO) New fan design
2 Programmable Analog Inputs 2 Programmable Analog Outputs 6 Programmable Digital Inputs (sink or source) 6 Programmable Relay Outputs possible (3 standard) 150 MHz DSP vs 18 MHz ACS 400 Twice as much memory compared to ACS 400 Faster responding AI and DI New fan design On/Off using transistor output Easily removable Fan kit available A new fan design provides easy removal and replacement

45 I/O configuration - ABB standard application macro

46 Assistant control panel
Internal options Basic control panel Assistant control panel (as standard) OR Relay Output Extension Module Plug-in Fieldbus

47 ACS 550 Hardware New Internal Option Modules OREL-01 Relay Module
3 Form C Relay rated 2 A max current with switching capacity of 6 A (24V DC resistive), 1500 VA (250 VAC) Designated RO4 through RO6 On and Off Delays 0 to 3600 seconds Programmable for same functions as RO1-RO3

48 User interfaces Assistant control panel functions Basic control panel
Run the start-up, maintenance and diagnostic assistants in conjunction with drive software Has help button, gives manual information List of changed parameters Real time clock 14 languages supported in the same panel Basic control panel Implement panel protocol to display and modify parameters Upload or download capabilities Real time clock built into the assistant control panel. Real time clock option is already provided by some latest releases of competitors (e.g. Toshiba). Providing this in a control panel is a new idea that makes installation much easier for the customer. Part of user’s manual built into the assistant control panel. This idea is widely used in other equipment but not in drives yet. Reduces the need to read the manual and makes the product easier to use.

49 Assistant control panel
Buttons of the Assistant control panel: Soft key 1 function Soft key 2 Function Soft key 1 Soft key 2 Down button (to change parameters and their value) Up button (to change parameters and their value) Loc / Rem mode Help button Stop button Start button

50 Assistant control panel - navigation
Menu structure: The editing principles resembles that of a mobile phone. Macro’s Assistants Parameters Changed Parameter Fault logger Menu button Arrow buttons Enter button Menu Initial display Are the same button Available macro’s: ABB standard (Default Europe) 3-wire (Default US) Alternate Hand-Auto PID control PFC control Torque Control 2 User macros

51 Assistants Start - Up assistant guides the user through all essential settings to be done without going directly into the parameter list. Maintenance assistant can set the drive to criteria to insert preventive maintenance. Diagnostic assistant, is activated when a fault occurs.Gives suggestions to fix the system based on drive common sense.

52 Start - Up Assistant Start - Up assistant guides the user through all essential settings to be done without going directly into the parameter list. The user answers questions given by the drive, which will be set to the corresponding parameter. Related topics : motor parameters, application macro, IO. PID setting and drive optimisation the Start - Up assistant is activated in the menu edit mode.

53 Maintenance Assistant
Maintenance criteria can be set to signal the need for preventive maintenance. Input maintenance value for maintaining controlled system are given in parameter group 29. Relay Output can be used to signalise the ‘need’ for maintenance. Selectable maintenance criteria: kWh running hours motor rotation (Mrev = Mega rotations)

54 Diagnostic Assistant Is activated when a fault occurs.
Gives suggestions to fix the system based on drive common sense. Monitors : DC - bus voltage, speed, current, change of speed,… e.g.: high DC - bus voltage and decelerating and power flow is from motor to drive : use brake resistors or increase deceleration ramp time. Diagnostic assistant to speed up the problem solving situations. Expert system that makes logical conclusions and proposals in fault situations. For example if overvoltage comes when drive is decelerating and power is flowing from the motor to the drive. Drive tells that ramp time is too short and proposes longer ramp time (or adding a brake resistor if this is not connected). Or if overvoltage comes the when drive is running steady speed and output is stable .Overvoltage from network, drive gives instructions to reset the drive and continues running (and ask if customer wants to set autoreset on). Includes similar proposals for other faults like for over current and earth fault.

55 Questions How many assistants are there in the basic control panel ?
How many analogue outputs are there in the ACS550 ? How is the real time clock available ?

56 Field Bus For Orange All FBs will be either embedded or mechanically packaged inside the drive MODBUS is the embedded fieldbus. ACS 800 type Fieldbus modules are used to provide remaining FBs Available fieldbuses (more to follow): Profibus DeviceNet LonWorks ControlNet CanOpen

57 AnyBus Communicator Types of field busses: Gate way principle Profibus, DeviceNet, Ethernet, EtherNet/IP, CC-Link, InterBus, CANopen, ControlNet, LonWorks, AS-Interface, FIPIO, & Bluetooth. At the moment only Profibus and Devicenet preconfigured for ABB. Web page :

58 NEW DriveWindow Light 2.3 ACS550 can be detected
For commissioning the drive Possibility to monitor the drive Assistant to create direct configuration of the drive Remains compatible to other DriveIT Low Voltage, AC Drive products.

59 Other options Braking choppers and resistors
External braking units for frames R3 - R4 Control panel extension cable du/dt filters External RFI filters for longer motor cables (R1 to R4) ABB service : Upgrade kit IP21  IP54

60 Drive size given in Amps!
ACS 550 Type Code Not kVA! Drive size given in Amps! The type code follows the same format as the ACS 800 product The same option codes used with the ACS 800 will be used with options for the ACS 550 when applicable The ACS 550 uses current to indicate drive size. The US wanted HP and Europe wanted Kw and nobody wanted Kva The A indicates amps and when the rating is below 10 amps it also indicates a decimal point Amps is really what we should be using to select drives since that’s what we sell

61 Packaging ACS550 package includes : ACS550 drive
Assistant control panel (as standard), no panel or basic control panel (if ordered) Mounting template for the wall mounted units Fieldbus module (if ordered) RO module (if ordered) Easy to open package

62 Warranty policy Frame sizes R1 to R4 : Frame sizes R5 to R8 :
The complete unit is replaced Frame sizes R5 to R8 : Components are replaced Extended warranty period: No Extended warranty at this phase, until we have statistical information on ACS550 field quality.

63 ACS550 Photos Possibility for labelling

64 Are there any questions?


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