4Base product strategy ACS800 1,1…3000kW System Integrator Drives SpecialistAutomation DistributorACS5500,75…355kWPower TransmissionWhole SellerCatalog House /www= specification focus
5ACS550 Target markets Standard Drive : Industry : Also available: Focus Channel :Logistical distributionTechnical distribution(Product)Technical distribution(Solution)Industry :All industries requiring simplicity, focused power range and standard productApplications:P&Fconstant torquesensorless vector control performance enoughAlso available:HVAC product
6ACS550, THE drive New ABB Low Voltage AC Drive Part of the family - The ABB DriveReliable quality productGlobal supportConvenient with all the aspectsSimple selectionExcellence in connectivityIntuitivenessAll inside as standard
7Orange: The ACS550 Complete power range 0.75 - 355 kW, 1 - 500 HP 3 phase 200 V (up to 75 kW) and 400 V seriesIP21 / UL Type 1IP54 / UL Type 12 (R1-R6 only)0,75 to 5,5 kWup to 11 kWup to 18,5 kWup to 37 kWup to 45 kWup to 110 kWup to 160 kWup to 355 kW
8Use of drive Normal use Heavy duty use use with 110% load ability for 1 minute every 10 minutes.1 minute110 %100 %IoutTimeInHeavy duty useuse with 150% load ability for 1 minute every 10 minutes.1 minute150 %100 %IoutTimeIhd
9Use of drive Maximum load ability use with 180% load ability for 2 seconds every minute.2 seconds180 %100 %IoutTimeIhd
10ACS550, Ratings Ambient temperature : 40 ºC Based on 6 pole motors. Switching frequency : 4kHz
11ACS550, dimensions IP21 R1 R2 R3 R4 Dimensions are in [mm]. 203231490262596125212330125222430R1R2203R3R4Dimensions are in [mm].R1 - R2 : same size as ACS 400.R3 - R4 : Depth and height smaller than ACS 400.
12ACS550, dimensions IP21 R5 R6 R8 Dimensions are in [mm]. R7 602 700 40030015075202502024617347265286602R5R6R8Dimensions are in [mm].R7
16The ACS550 offers Better EMC/harmonic performance RFI-filter for first environment, restricted distribution with 30 m motor cableSwinging chokeNew motor control platformSensorless vector , scalarExtended I/O compared to ACS 400One additional digital input, one additional analogue output and one additional relay.Improved Fieldbus solutionModbus protocol embeddedOthers as snap-on options (same as ACS 800)Assistant control panelAs standardBuilt-in brake chopperR1-R2
17EMC Built-in RFI-filter as standard for 1st environment, unrestricted up to 10 m motor cables (conducted only)(requires external filter)1st environment, restricted up to 100 m motor cables (30m for R3 and R4)2nd environment up to 100 m motor cables, for all framesFor longer cables external filters are availableNew way to suppress harmonics caused by the inverter : ‘swinging chokes’.DC choke with variable impedance reducing the harmonics.Line current THD is less than ACS400Patent pending on the ‘swinging chokes’
18Swinging chokeNew way to suppress harmonics cause by the inverter : ‘swinging chokes’.At partial load is the reactance of the DC chock increased.THD reduction up to 24.2% compared to ACS400!!
19Swinging choke New “Swinging” DC Link Choke Designed to reduce harmonics at full and partial loadsPerfect for Variable Torque Centrifugal LoadsThe patent pending swinging choke provides unique harmonic reduction advantages compared to previous ACS 400 designsAll chokes are swinging (saturable) by design
20EMC Medium voltage network 2nd Environment 1st Environment PDS(emitter)Equipment(victim)Point of measurementfor conducted emissionPoint of measurement for radiated emission10 mPublic low-voltage networkBoundary ofinstallationIndustrial low-voltage network2nd Environment1st EnvironmentPropagation of conducted emissions
21EMC Product Standard Test Standard EN 61800 - 3 EN 61800 - 3 First environmentUnrestricted distributionENFirst environmentRestricted distributionENSecond environmentProduct StandardTest StandardEN 55011CISPR 11Class BClass A Group 1
28On - off controlled cooling fan ACS HardwareIP54 wire entry plateIP54 Internal fanOn - off controlled cooling fan
29ACS 550-01 Hardware Side entrance New Connection Box Design Same for Europe and USBottom and Side entrancesPlastic Cover integrates with DriveSide entranceThe new connection box was designed to look like part of the drive with its integral plastic coverThe connection box has knockouts on both the bottom and sides
30ACS HardwareEU and US Connection BoxShield clamp
31ACS 550-02 Hardware ACS550 Floor standing R7 and R8 Frame Size 132 through 355 kWIP 21 , UL Type 1 (NEMA 1) Series
32ACS 550-02 Hardware Motor connections ACS550 Separate cabling pedestal Possible to connect cabling before drive installationThe cable pedestal on the ACS 550 is identical to that used on the ACS 800This cabling pedestal is primarily a maintenance feature allowing the drive to be disconnected from the mains supply and rolled out for repairSupply connections
33ACS 550-02 Hardware Wheels under the unit Easy to pull the drive on or offNo need to disconnect the power cables, when removing the unitThis photo shows the drive being rolled out with the –02 model
34ACS550-02 Hardware R7 Fan transformer Fan fuses OMIO board DC CapacitorsThis Photo is of the front of an R7 ACS550–02 unitPoint out the components shown
35ACS550-02 Hardware R7 Fan transformer AC Choke OITF BoardFan transformerDC CapacitorsCommon mode chokeFanAPOW BoardAC ChokeCurrent transducerHeat sink with Input bridge and IGBT elementsCharging resistorPedestal with AC input and outputThis Photo is of the side of an R7 ACS550–02 unitPoint out the components shown
36ACS550-02 Hardware R8 Fan transformer Input bridge DC Capacitors This Photo is of the front of an R8 ACS550–02 unitPoint out the components shownFan CoverOPEX with OMIO board
37ACS550-02 Hardware R8 AC Choke Fan transformer OITF Board APOW Board Heat sink with two IGBT elementsCurrent transducerDC CapacitorsThis Photo is of the side of an R8 ACS550–02 unitPoint out the components shownFanCommon mode choke
38New software features Sensorless vector control Up to 12 kHz switching frequency at reduced current for R1-R4Automatic noise reductionSwitching frequency goes up when load decreases.Motor thermistor input (both PT 100 and PTC)Two independent PID’sOn - Off controlled cooling fan
39Questions What is the maximum power with ACS550 ? What is the maximum motor cable length to fulfil 2nd environment EMC-regulations ?What is the over-load ability of the normal use rating ?
406 DI’s: Positive/negative logic 2 AI’s: V or I input, 2 ms update rate New features on IO side6 DI’s: Positive/negative logic2 AI’s: V or I input, 2 ms update rate2 AO’s: 0-20mA,3 RO’s: 2A/230V outputSerial CommunicationsEmbedded RS485 type OR Plug-in fieldbus modulesOption Boards3 Relay outputs (6 pins)No same numbers in terminals
42ACS 550 Hardware Switches for AI reference Panel connector Analog inputs2 programmable AIAnalog Outputs2 programmable AO+24VDC to Customer (250 mA)DCOM to GND JumperDigital inputs6 programmable DI3 programmable Form C relay outputsPoint out components on boardOption Slot 13-relayOption Slot 2Fieldbus ModulesRS-485 serial connection for embedded fieldbus protocol
44ACS 550 Hardware New Control Board (OMIO) New fan design 2 Programmable Analog Inputs2 Programmable Analog Outputs6 Programmable Digital Inputs (sink or source)6 Programmable Relay Outputs possible (3 standard)150 MHz DSP vs 18 MHz ACS 400Twice as much memory compared to ACS 400Faster responding AI and DINew fan designOn/Off using transistor outputEasily removableFan kit availableA new fan design provides easy removal and replacement
45I/O configuration - ABB standard application macro
46Assistant control panel Internal optionsBasic control panelAssistant control panel(as standard)ORRelay OutputExtension ModulePlug-in Fieldbus
47ACS 550 Hardware New Internal Option Modules OREL-01 Relay Module 3 Form C Relay rated 2 A max current with switching capacity of 6 A (24V DC resistive), 1500 VA (250 VAC)Designated RO4 through RO6On and Off Delays 0 to 3600 secondsProgrammable for same functions as RO1-RO3
48User interfaces Assistant control panel functions Basic control panel Run the start-up, maintenance and diagnostic assistants in conjunction with drive softwareHas help button, gives manual informationList of changed parametersReal time clock14 languages supported in the same panelBasic control panelImplement panel protocol to display and modify parametersUpload or download capabilitiesReal time clock built into the assistant control panel.Real time clock option is already provided by some latest releases of competitors (e.g. Toshiba). Providing this in a control panel is a new idea that makes installation much easier for the customer.Part of user’s manual built into the assistant control panel.This idea is widely used in other equipment but not in drives yet. Reduces the need to read the manual and makes the product easier to use.
49Assistant control panel Buttons of the Assistant control panel:Soft key 1 functionSoft key 2 FunctionSoft key 1Soft key 2Down button (to change parameters and their value)Up button (to change parameters and their value)Loc / Rem modeHelp buttonStop buttonStart button
50Assistant control panel - navigation Menu structure:The editing principles resembles that of a mobile phone.Macro’sAssistantsParametersChanged ParameterFault loggerMenu buttonArrow buttonsEnter buttonMenuInitial displayAre the same buttonAvailable macro’s:ABB standard (Default Europe)3-wire (Default US)AlternateHand-AutoPID controlPFC controlTorque Control2 User macros
51AssistantsStart - Up assistant guides the user through all essential settings to be done without going directly into the parameter list.Maintenance assistant can set the drive to criteria to insert preventive maintenance.Diagnostic assistant, is activated when a fault occurs.Gives suggestions to fix the system based on drive common sense.
52Start - Up AssistantStart - Up assistant guides the user through all essential settings to be done without going directly into the parameter list.The user answers questions given by the drive, which will be set to the corresponding parameter.Related topics : motor parameters, application macro, IO. PID setting and drive optimisationthe Start - Up assistant is activated in the menu edit mode.
53Maintenance Assistant Maintenance criteria can be set to signal the need for preventive maintenance.Input maintenance value for maintaining controlled system are given in parameter group 29. Relay Output can be used to signalise the ‘need’ for maintenance.Selectable maintenance criteria:kWhrunning hoursmotor rotation (Mrev = Mega rotations)
54Diagnostic Assistant Is activated when a fault occurs. Gives suggestions to fix the system based on drive common sense.Monitors : DC - bus voltage, speed, current, change of speed,…e.g.: high DC - bus voltage and decelerating and power flow is from motor to drive : use brake resistors or increase deceleration ramp time.Diagnostic assistant to speed up the problem solving situations.Expert system that makes logical conclusions and proposals in fault situations. For example if overvoltage comes when drive is decelerating and power is flowing from the motor to the drive. Drive tells that ramp time is too short and proposes longer ramp time (or adding a brake resistor if this is not connected). Or if overvoltage comes the when drive is running steady speed and output is stable .Overvoltage from network, drive gives instructions to reset the drive and continues running (and ask if customer wants to set autoreset on). Includes similar proposals for other faults like for over current and earth fault.
55Questions How many assistants are there in the basic control panel ? How many analogue outputs are there in the ACS550 ?How is the real time clock available ?
56Field Bus For OrangeAll FBs will be either embedded or mechanically packaged inside the driveMODBUS is the embedded fieldbus.ACS 800 type Fieldbus modules are used to provide remaining FBsAvailable fieldbuses (more to follow):ProfibusDeviceNetLonWorksControlNetCanOpen
57AnyBus CommunicatorTypes of field busses:Gate way principleProfibus, DeviceNet, Ethernet, EtherNet/IP, CC-Link, InterBus, CANopen, ControlNet, LonWorks, AS-Interface, FIPIO, & Bluetooth.At the moment only Profibus and Devicenet preconfigured for ABB.Web page :
58NEW DriveWindow Light 2.3 ACS550 can be detected For commissioning the drivePossibility to monitor the driveAssistant to create direct configuration of the driveRemains compatible to other DriveIT Low Voltage, AC Drive products.
59Other options Braking choppers and resistors External braking units for frames R3 - R4Control panel extension cabledu/dt filtersExternal RFI filters for longer motor cables (R1 to R4)ABB service :Upgrade kit IP21 IP54
60Drive size given in Amps! ACS 550 Type CodeNot kVA!Drive size given in Amps!The type code follows the same format as the ACS 800 productThe same option codes used with the ACS 800 will be used with options for the ACS 550 when applicableThe ACS 550 uses current to indicate drive size. The US wanted HP and Europe wanted Kw and nobody wanted KvaThe A indicates amps and when the rating is below 10 amps it also indicates a decimal pointAmps is really what we should be using to select drives since that’s what we sell
61Packaging ACS550 package includes : ACS550 drive Assistant control panel (as standard), no panel or basic control panel (if ordered)Mounting template for the wall mounted unitsFieldbus module (if ordered)RO module (if ordered)Easy to open package
62Warranty policy Frame sizes R1 to R4 : Frame sizes R5 to R8 : The complete unit is replacedFrame sizes R5 to R8 :Components are replacedExtended warranty period:No Extended warranty at this phase, until we have statistical information on ACS550 field quality.