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ABB standard drive ACS550
ACS550 Training course. © ABB Oy. - 2 Course Schedule General overview Competitor Comparison Hands-on training Assistant Control Panel
ACS550 Training course. © ABB Oy. - 3 Convenience with all the aspects
ACS550 Training course. © ABB Oy. - 4 Base product strategy System Integrator Drives Specialist Automation Distributor Power Transmission Whole Seller Catalog House /www ACS5500,75…355kW ACS800 1,1…3000kW = specification focus
ACS550 Training course. © ABB Oy. - 5 ACS550 Target markets Standard Drive : Focus Channel : Logistical distribution Technical distribution(Product) Technical distribution(Solution) Industry : All industries requiring simplicity, focused power range and standard product Applications: P&F constant torque sensorless vector control performance enough Also available: HVAC product
ACS550 Training course. © ABB Oy. - 6 ACS550, THE drive New ABB Low Voltage AC Drive Part of the family - The ABB Drive Reliable quality product Global support Convenient with all the aspects Simple selection Excellence in connectivity Intuitiveness All inside as standard
ACS550 Training course. © ABB Oy. - 7 Orange: The ACS550 0,75 to 5,5 kW up to 11 kW up to 18,5 kW up to 37 kW up to 45 kW up to 110 kW up to 160 kW up to 355 kW Complete power range kW, HP 3 phase 200 V (up to 75 kW) and 400 V series IP21 / UL Type 1 IP54 / UL Type 12 (R1-R6 only)
ACS550 Training course. © ABB Oy. - 8 Use of drive Heavy duty use use with 150% load ability for 1 minute every 10 minutes. 1 minute 150 % 100 % I out Time Normal use use with 110% load ability for 1 minute every 10 minutes. 1 minute 110 % 100 % I out Time InIn I hd
ACS550 Training course. © ABB Oy. - 9 Use of drive Maximum load ability use with 180% load ability for 2 seconds every minute. 2 seconds 180 % 100 % I out Time I hd
ACS550 Training course. © ABB Oy ACS550, Ratings Ambient temperature : 40 ºC Based on 6 pole motors. Switching frequency : 4kHz
ACS550 Training course. © ABB Oy ACS550, dimensions IP Dimensions are in [mm]. R1 - R2 : same size as ACS 400. R3 - R4 : Depth and height smaller than ACS 400. R1 R2 R3 R4
ACS550 Training course. © ABB Oy ACS550, dimensions IP Dimensions are in [mm]. R5 R6 R7 R8
ACS550 Training course. © ABB Oy Dimensions comparison ACS 550 vs. ACS 400 H1 H2
ACS550 Training course. © ABB Oy ACS550, dimensions V
ACS550 Training course. © ABB Oy ACS550, dimensions V
ACS550 Training course. © ABB Oy The ACS550 offers Better EMC/harmonic performance RFI-filter for first environment, restricted distribution with 30 m motor cable Swinging choke New motor control platform Sensorless vector, scalar Extended I/O compared to ACS 400 One additional digital input, one additional analogue output and one additional relay. Improved Fieldbus solution Modbus protocol embedded Others as snap-on options (same as ACS 800) Assistant control panel As standard Built-in brake chopper R1-R2
ACS550 Training course. © ABB Oy EMC Built-in RFI-filter as standard for 1 st environment, unrestricted up to 10 m motor cables (conducted only) (requires external filter) 1 st environment, restricted up to 100 m motor cables (30m for R3 and R4) 2 nd environment up to 100 m motor cables, for all frames For longer cables external filters are available swinging chokes New way to suppress harmonics caused by the inverter : ‘swinging chokes’. DC choke with variable impedance reducing the harmonics. Line current THD is less than ACS400
ACS550 Training course. © ABB Oy Swinging choke swinging chokes New way to suppress harmonics cause by the inverter : ‘swinging chokes’. At partial load is the reactance of the DC chock increased. THD reduction up to 24.2% compared to ACS400!!
ACS550 Training course. © ABB Oy Swinging choke New “Swinging” DC Link Choke Designed to reduce harmonics at full and partial loads Perfect for Variable Torque Centrifugal Loads
ACS550 Training course. © ABB Oy EMC Medium voltage network PDS (emitter) Equipment (victim) Point of measurement for conducted emission Point of measurement for radiated emission 10 m Public low- voltage network Boundary of installation Industrial low- voltage network 2nd Environment Point of measurement 1st Environment Propagation of conducted emissions
ACS550 Training course. © ABB Oy EMC Test Standard EN CISPR 11 Class B EN CISPR 11 Class A Group 1 Product Standard EN First environment Unrestricted distribution EN First environment Restricted distribution EN Second environment
ACS550 Training course. © ABB Oy EMC
ACS550 Training course. © ABB Oy EMC Radiated emissions Frequency (MHz) Amplitude (dBuV/m) 1st unres. 1st restr. 2nd
ACS550 Training course. © ABB Oy ACS 550 Main Circuit Board (OINT) Power Supply DC-capacitors DC-link Output phases (R1 & R2 Braking resistor output) Line Side MOV Snubbers (1550V) Current transducers Gate driver Section EMC Capacitors Bus Choke Leads Cooling Fan +24VDC Input Diode 1600 PIV
ACS550 Training course. © ABB Oy ACS Hardware ACS550 Wall Mounted R1 to R6 Frame Size 0,75 to 110 kW IP 21, UL Type 1 (NEMA 1) Series IP 54, UL Type 12
ACS550 Training course. © ABB Oy ACS Hardware R1 Base Unit Relay Option Fieldbus Module Panel with a “plug” shown inside
ACS550 Training course. © ABB Oy ACS Hardware R1 Skeleton Panel “plug” Relay Option Embedded FB Connector Anybus Module Anybus Connector IP 54 Fan Mounting Digital Inputs Analog I/O Relay Outputs
ACS550 Training course. © ABB Oy ACS Hardware On - off controlled cooling fan IP54 wire entry plate IP54 Internal fan
ACS550 Training course. © ABB Oy ACS Hardware New Connection Box Design Same for Europe and US Bottom and Side entrances Plastic Cover integrates with Drive Side entrance
ACS550 Training course. © ABB Oy ACS Hardware EU and US Connection Box Shield clamp
ACS550 Training course. © ABB Oy ACS Hardware ACS550 Floor standing R7 and R8 Frame Size 132 through 355 kW IP 21, UL Type 1 (NEMA 1) Series
ACS550 Training course. © ABB Oy ACS550 Separate cabling pedestal Possible to connect cabling before drive installation ACS Hardware Motor connections Supply connections
ACS550 Training course. © ABB Oy ACS Hardware Wheels under the unit Easy to pull the drive on or off No need to disconnect the power cables, when removing the unit
ACS550 Training course. © ABB Oy ACS Hardware R7 Fan transformer DC Capacitors Fan fuses OMIO board
ACS550 Training course. © ABB Oy ACS Hardware R7 OITF Board Fan transformer DC Capacitors Common mode choke Fan APOW Board AC Choke Current transducer Heat sink with Input bridge and IGBT elements Charging resistor Pedestal with AC input and output
ACS550 Training course. © ABB Oy ACS Hardware R8 OPEX with OMIO board Fan Cover Input bridge Fan transformer DC Capacitors
ACS550 Training course. © ABB Oy ACS Hardware R8 OITF Board Fan transformer DC Capacitors Common mode choke Fan APOW Board AC Choke Current transducer Heat sink with two IGBT elements
ACS550 Training course. © ABB Oy New software features Sensorless vector control Up to 12 kHz switching frequency at reduced current for R1-R4 Automatic noise reduction Switching frequency goes up when load decreases. Motor thermistor input (both PT 100 and PTC) Two independent PID’s On - Off controlled cooling fan
ACS550 Training course. © ABB Oy What is the maximum power with ACS550 ? What is the maximum motor cable length to fulfil 2nd environment EMC-regulations ? What is the over-load ability of the normal use rating ? Questions
ACS550 Training course. © ABB Oy New features on IO side 6 DI’s: Positive/negative logic 2 AI’s: V or I input, 2 ms update rate 2 AO’s: 0-20mA, 3 RO’s: 2A/230V output Serial Communications Embedded RS485 type OR Plug-in fieldbus modules Option Boards 3 Relay outputs (6 pins) No same numbers in terminals
ACS550 Training course. © ABB Oy Control Board (user’s view) (5) 6 DIs (2) 3 RO HIGH VOLTAGE ISOLATION 24V Power Embedded Protocols RS485 types MODBUS 2 AIs (1) 2 AOs R1-R6 OINT R7-R8 OPEX Optical Link 2 Fiber Optos Power Supply To OITF(R7-8) Fibers AnyBus Option Board User’s Field Bus RS232 Panel 24V Sync Port ORANGE Control Board OMIO 10V ref. 3 Relays Option Bd ORLY For PFC Macro Serial Link For R7-R8 Shared Port ( ) ACS 400 features
ACS550 Training course. © ABB Oy ACS 550 Hardware RS-485 serial connection for embedded fieldbus protocol Option Slot 1 3-relay Panel connector Digital inputs 6 programmable DI +24VDC to Customer (250 mA) 3 programmable Form C relay outputs Switches for AI reference Analog inputs 2 programmable AI Analog Outputs 2 programmable AO Option Slot 2 Fieldbus Modules DCOM to GND Jumper
ACS550 Training course. © ABB Oy IO board Option Slot 1 Relay output extension Relay connections Option slot 2: Plug-in fieldbus connection Digital inputs Analogue inputs and outputs Panel connection Embedded Fieldbus
ACS550 Training course. © ABB Oy ACS 550 Hardware New Control Board (OMIO) 2 Programmable Analog Inputs 2 Programmable Analog Outputs 6 Programmable Digital Inputs (sink or source) 6 Programmable Relay Outputs possible (3 standard) 150 MHz DSP vs 18 MHz ACS 400 Twice as much memory compared to ACS 400 Faster responding AI and DI New fan design On/Off using transistor output Easily removable Fan kit available
ACS550 Training course. © ABB Oy I/O configuration - ABB standard application macro
ACS550 Training course. © ABB Oy Internal options Basic control panel Assistant control panel (as standard) OR Plug-in Fieldbus Relay Output Extension Module
ACS550 Training course. © ABB Oy New Internal Option Modules OREL-01 Relay Module 3 Form C Relay rated 2 A max current with switching capacity of 6 A (24V DC resistive), 1500 VA (250 VAC) Designated RO4 through RO6 On and Off Delays 0 to 3600 seconds Programmable for same functions as RO1-RO3 ACS 550 Hardware
ACS550 Training course. © ABB Oy User interfaces Assistant control panel functions Run the start-up, maintenance and diagnostic assistants in conjunction with drive software Has help button, gives manual information List of changed parameters Real time clock 14 languages supported in the same panel Basic control panel Implement panel protocol to display and modify parameters Upload or download capabilities
ACS550 Training course. © ABB Oy Assistant control panel Buttons of the Assistant control panel: Up button (to change parameters and their value) Soft key 2 Help button Start button Soft key 1 Loc / Rem mode Stop button Down button (to change parameters and their value) Soft key 2 Function Soft key 1 function
ACS550 Training course. © ABB Oy Assistant control panel - navigation Menu structure: The editing principles resembles that of a mobile phone. Macro’s Assistants Parameters Changed Parameter Fault logger Menu button Arrow buttons Enter button Menu Initial display Are the same button
ACS550 Training course. © ABB Oy Assistants Start - Up assistant Start - Up assistant guides the user through all essential settings to be done without going directly into the parameter list. Maintenance assistant Maintenance assistant can set the drive to criteria to insert preventive maintenance. Diagnostic assistant Diagnostic assistant, is activated when a fault occurs.Gives suggestions to fix the system based on drive common sense.
ACS550 Training course. © ABB Oy Start - Up Assistant Start - Up assistant guides the user through all essential settings to be done without going directly into the parameter list. The user answers questions given by the drive, which will be set to the corresponding parameter. Related topics : motor parameters, application macro, IO. PID setting and drive optimisation the Start - Up assistant is activated in the menu edit mode.
ACS550 Training course. © ABB Oy Maintenance Assistant Maintenance criteria can be set to signal the need for preventive maintenance. Input maintenance value for maintaining controlled system are given in parameter group 29. Relay Output can be used to signalise the ‘need’ for maintenance. Selectable maintenance criteria: kWh running hours motor rotation (Mrev = Mega rotations)
ACS550 Training course. © ABB Oy Diagnostic Assistant Is activated when a fault occurs. Gives suggestions to fix the system based on drive common sense. Monitors : DC - bus voltage, speed, current, change of speed,… e.g.: high DC - bus voltage and decelerating and power flow is from motor to drive : use brake resistors or increase deceleration ramp time.
ACS550 Training course. © ABB Oy Questions How many assistants are there in the basic control panel ? How many analogue outputs are there in the ACS550 ? How is the real time clock available ?
ACS550 Training course. © ABB Oy Field Bus For Orange All FBs will be either embedded or mechanically packaged inside the drive MODBUS is the embedded fieldbus. ACS 800 type Fieldbus modules are used to provide remaining FBs Available fieldbuses (more to follow): Profibus DeviceNet LonWorks ControlNet CanOpen
ACS550 Training course. © ABB Oy AnyBus Communicator Types of field busses: Gate way principle Profibus, DeviceNet, Ethernet, EtherNet/IP, CC-Link, InterBus, CANopen, ControlNet, LonWorks, AS-Interface, FIPIO, & Bluetooth. Web page :
ACS550 Training course. © ABB Oy DriveWindow Light 2.3 ACS550 can be detected For commissioning the drive Possibility to monitor the drive Assistant to create direct configuration of the drive Remains compatible to other Drive IT Low Voltage, AC Drive products. NEW
ACS550 Training course. © ABB Oy Other options Braking choppers and resistors External braking units for frames R3 - R4 Control panel extension cable du/dt filters External RFI filters for longer motor cables (R1 to R4)
ACS550 Training course. © ABB Oy ACS 550 Type Code
ACS550 Training course. © ABB Oy Packaging ACS550 package includes : ACS550 drive Assistant control panel (as standard), no panel or basic control panel (if ordered) Mounting template for the wall mounted units Fieldbus module (if ordered) RO module (if ordered) Easy to open package
ACS550 Training course. © ABB Oy Warranty policy Frame sizes R1 to R4 : The complete unit is replaced Frame sizes R5 to R8 : Components are replaced
ACS550 Training course. © ABB Oy ACS550 Photos Possibility for labelling
ACS550 Training course. © ABB Oy Questions Are there any questions?
ACS550 Training course. © ABB Oy. - 65
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