Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Empowering Smart Machines.

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Presentation transcript:

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Empowering Smart Machines & Equipment Connected. Compliant. Competitive.

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. EMERGING MARKET CONSUMERISM RESOURCE PRODUCTIVITY INVESTMENT Increased Demand on Industrial Production $1T Source: McKinsey 50% More Energy More Water 30% 100% More Vehicles GLOBAL POPULATION TRENDS INCREASE DEMAND FOR Manufacturing 80% More Steel Resources Infrastructure 2 Annually By billion new middle class consumers will add $8T to consumer spending

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Customer Experience Asset Utilization Employee Productivity Supply Chain Logistics Innovation SOURCE: CISCO 5 Drivers Fueling IoT Value Manufacturing $3.8T

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 4 <14 % of US manufacturers have tied their machines to the enterprise network 21% of manufacturers have suffered a loss of IP in the past year 2 Exabytes of big data generated by manufacturing – more than any other sector $20B cost of unscheduled downtime Nearly 3/4 of U.S. plants are more than 20 years old $65B The global installed base of legacy automation systems reaching the end of their useful life SOURCE: Industry WeekSOURCE: Kapersky (2014)SOURCE: McKinseySOURCE: ARCSOURCE: Industry WeekSOURCE: ARC The Connected Enterprise Business Imperative

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Transactional data: orders, supply network, product design … OT IT CONVERGENCE 5 MATERIAL & TRANSPORT INDUSTRIA L “THINGS” CONTROLLERSSENSORS, ACTUATORS LABELERS & PRINTERS MACHINES & EQUIPMENT FINANCIAL S HRLOGISTICSQUALITYCUSTOMERSERP Real-time data: CONTROL, SAFETY, SECURITY + alarms, events, states, energy, diagnostics, … … …

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. What does all this mean to you? 6 Machine Builders Delivering Innovative Solutions

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 7

The Connected Enterprise … Integrated Control and Information enhanced by IoT Secure Network Infrastructure Mobility & Visualization Scalable Computing (Control, Edge, Cloud) Multi-discipline Control & Information Information Management & Analytics Smart “Things” / Assets 9

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Production Optimization Line Integration, Multi-Plant Performance Management 10 Consistent oven temp maintained Recipes re-used Raw material availability published Energy consumption managed Batches tracked Network assets organized and protected Multiple disciplines of control performed on a common platform Machine uptime monitored *

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION Delivering Connected, Compliant, Competitive Solutions

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Integrated Safety Challenge:  Protecting People & Assets  Maximizing Productivity  Meeting Global Standards and Regional Legislation (Compliance) Response:  Safety Consultants to Assess, Educate, Design, and Validate  Single-system Platforms for Safety and Standard Control  Innovative Technology to Improve Equipment Productivity (Zone Control, Safe-off)

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Information Enabled Challenge :  End Users want a Holistic View of the Plant Floor Operations and Equipment  Increased Productivity / Reduced Downtime  Fewer Resources with Greater Responsibilities Response:  Embedded Machine Diagnostics from More Intelligent Devices  Performance Dashboards - Access to Machine Information (OEE) & Advanced Diagnostics  Networking Infrastructure (shop floor to top floor) & Remote Access for the Machine Builder

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Simplified Integration Challenge:  End Users want Seamless Equipment Integration to their Manufacturing IT Infrastructure  Reduce Time for Equipment Integration & Operations Reporting Response:  Leverage a Single Open EtherNet/IP Network - Standard, Unmodified Ethernet  Scalable Control Platforms – One Common Design Environment  Reusable Modular Engineering Code

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Real-Time Diagnostics Challenge:  Reduce Unplanned Downtime - Predictive Maintenance  Reduce Time to Troubleshoot & Repair Response:  Utilize Devices with Embedded Intelligence – Monitor Motor Currents, Vibration/Torque Signatures, Power/Energy  Leverage Device Diagnostic HMI Faceplates and Validated Add-on-Instructions  Monitor Devices using Built-in Web Servers

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Operational Efficiency Challenge :  Reduce Design & Development Costs  Right-Size the Application  Reduce Operations & Maintenance Costs Response :  Leverage Modular Code across Scalable Platforms  Mechatronics Design Tools  Common Control Platform - Reduce Spare Parts Inventory  Remote Machine Monitoring – Machine Performance

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Delivering Connected, Compliant, Competitive Solutions

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 18  Fleet Monitoring  Performance Analysis  Diagnostics  Repair inventory  Improved Warranty Costs  Service efficiencies  Monetized Information  Equipment Innovation The Connected Enterprise The OEM Business Imperative

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. COMMON SECURE NETWORK INFRASTRUCTURE OT IT... Standards, Academia, Industry Initiatives Collaboration To Realizing The Connected Enterprise

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. enhanced by the Internet of Things delivers transformational value in productivity and global competitiveness Faster Time to Market Improved Asset Utilization $ $ $ Lower Total Cost of Ownership Enterprise Risk Management THE CONNECTED ENTERPRISE I n n o v a t i o n 7