ASSEMBLY INSTRUCTIONS

2 ASSEMBLY INSTRUCTIONS TOOLS REQUIRED: SIDE CUTTING PLIERS PRY BAR 7/16” & 9/16” WRENCH 3/16” ALLEN WRENCH T-15 TORQUE DRIVER KNIFE 1. USE SIDE CUTTING PLIERS TO REMOVE ALL METAL STRAPS FROM AROUND PALLET AND CARTON. USE CAUTION WHEN CUTTING METAL STRAP 2. USE PRY BAR TO REMOVE CARTON FROM PALLET. NAILS ARE LOCATED NEAR END OF PALLET ON BOTH SIDES. NAIL LOCATION

3 ASSEMBLY INSTRUCTIONS 3. REMOVE PLASTIC COVER FROM STEPPER UNIT. PALLET. PLASTIC COVER 4. USE PRY BAR TO REMOVE WOODEN BOARD SECURING THE STEPPER TO THE PALLET. WOODEN BOARD

4 ASSEMBLY INSTRUCTIONS 5. CUT TWO PLASTIC TYRAPS SECURING STEPPER TO PALLET. TILT STEPPER FROM PALLET TO AN UPRIGHT POSITION ON FLOOR. 6. REMOVE PROTECTIVE PACKING MATERIAL FROM STEPPER. REMOVE BUBBLE WRAP BUNDLES AND USE KNIFE TO OPEN. BUBBLE WRAP BUNDLE

5 ASSEMBLY INSTRUCTIONS 7. ONE BUBBLE PACK WILL CONTAIN THE UPPER COVERS, WHICH ARE INSTALLED WITH PUSH RIVETS AND ARE LOCATED IN THE OTHER BUBBLE PACK WHICH CONTAINS ALL THE MOUNTING HARDWARE AND CONSOLE COMPONENTS. UPPER COVERS PUSH RIVETS 8. THE SECOND BUBBLE PACK CONTAINS THE CONSOLE, MAGAZINE RACK, AND THE HARDWARE PACK MAGAZINE RACK CONSOLE HARDWARE PACK

6 ASSEMBLY INSTRUCTIONS 9. WHEELS, PINS, AND CLIPS ARE LOCATED IN THE HARDWARE PACK. WHEEL PIN CLIP 10. INSTALL WHEELS TO FRONT WHEEL BRACKETS LOCATED AT BOTTOM FRONT OF STEPPER. PIN SHOULD BE LOCATED TO THE INSIDE OF EACH WHEEL BRACKET. CLIP PIN WHEEL

7 ASSEMBLY INSTRUCTIONS 11. USE A 3/16” ALLEN WRENCH TO REMOVE SCREWS SECURING HANDLE IN UPSIDE DOWN POSITION. NOTE!! PLASTIC HANDLE SPACER IS LOCATED ON BACK SIDE OF HANDLE. CAUTION-DO NOT BIND WIRES EXITING HANDLE ASSEMBLY. SCREWS PLASTIC HANDLE SPACER SLOT IN PLASTIC HANDLE SPACER WIRING

8 ASSEMBLY INSTRUCTIONS 13. ROTATE HANDLE ASSEMBLY TO THE UPRIGHT POSITION. ALSO ROTATE THE PLASTIC HANDLE SPACER SO THE SLOT IS POINTING UPWARD. ROUTE THE WIRES THROUGH THE SLOT IN THE PLASTIC HANDLE SPACER. HANDLE ASSEMBLY IN UPRIGHT POSITION SLOT POINTING UPWARD 14. KEEP PRESSURE ON THE WIRES TO ENSURE THAT THEY STAY IN THE SLOT AS YOU ALIGN THE HANDRAIL AND SPACER WITH THE HOLES. REINSTALL THE FOUR SCREWS USING A 3/16” ALLEN WRENCH TO SECURE THE HANDLE AND SPACER. SCREWS

9 ASSEMBLY INSTRUCTIONS 15. USE 9/16” WRENCH OR SOCKET TO INSTALL TWO LARGE SCREWS LOCATED IN THE HARDWARE PLASTIC BAG, TO FURTHER SECURE THE HANDLE ASSEMBLY. SCREWS HANDLE ASSEMBLY 16. UNCOIL WIRING FROM AROUND TUBE IMMEDIATELY ABOVE LOWER COVER. WIRING LOWER COVER

10 ASSEMBLY INSTRUCTIONS 17. GET RIGHT HAND UPPER COVER THAT HAS WHITE CLIPS ATTACHED TO THE INSIDE OF THE COVER. OPEN CLIPS AND ROUTE WIRING THROUGH CLIPS, CLOSE CLIPS. ROUTE WIRING THROUGH HOLE IN CONSOLE BRACKET. CLIPS WIRING 18. GET THE RUBBER NECK GROMMET, POSITION AROUND TUBE, POSITION RIGHT HAND UPPER COVER AROUND GROMMET. RUBBER GROMMET RIGHT HAND UPPER COVER

11 ASSEMBLY INSTRUCTIONS 19. GET AND POSITION LEFT HAND UPPER COVER OVER RIGHT HAND UPPER COVER AND RUBBER GROMMET. NOTE! LEFT COVER WILL OVERLAP RIGHT COVER. RUBBER GROMMET LEFT HAND UPPER COVER 20. GET THE PLASTIC PUSH RIVETS THAT WERE IN THE PLASTIC HARDWARE BAG. ALIGN HOLES IN COVERS. USE RIVETS TO SECURE THE RIGHT AND LEFT UPPER COVERS TO EACH OTHER ALONG THE COMMON SEAM, FRONT AND REAR. NOTE! IT MAY BE NECESSARY TO USE A SOFT MALLET TO INSTALL THE RIVETS. RIVET-REAR

12 ASSEMBLY INSTRUCTIONS 21. GET FRONT AND REAR HANDLE COVERS AND TWO TORQUE HEAD SCREWS. SECURE HANDLE COVERS WITH THE TWO SCREWS USING A T-15 TORQUE DRIVER. FRONT COVER HANDLE REAR COVER TORQUE SCREW TORQUE SCREW DRIVER 22. GET CONSOLE AND MAGAZINE HOLDER, POSITION HOLDER IN TWO HOLES IN REAR OF CONSOLE. CONSOLE HOLES IN REAR OF CONSOLE MAGAZINE HOLDER

13 ASSEMBLY INSTRUCTIONS 23. GET FOUR KNOBS AND FOUR LOCK WASHERS, SLIDE WASHERS OVER KNOBS. KNOB LOCK WASHER 24. ATTACH THREE CONNECTORS LOCATED IN CONSOLE BRACKET TO REAR OF CONSOLE. CONNECTORS

14 ASSEMBLY INSTRUCTIONS 25. POSITION CONSOLE ON CONSOLE BRACKET, SECURE WITH FOUR KNOBS AND LOCK WASHERS. NEXT TIGHTEN SCREW WITH 7/16” WRENCH. REMOVE PROTECTIVE STRETCH WRAP FROM CONSOLE. STRETCH WRAP CONSOLE KNOBS SCREW 26. GET KNIFE AND REMOVE CARTON ATTACHED TO PEDAL. CONTENTS OF CARTON FOR 4600PT: BAG OF SPARE PLASTIC PUSH RIVETS RIVET REMOVAL TOOL MANUAL POWER SUPPLY CONTENTS OF CARTON FOR 4600CL: BAG OF SPARE PLASTIC PUSH RIVETS RIVET REMOVAL TOOL MANUAL BATTERY CHARGER CARTON