1. Assembly Instructions:
MODEL: ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 1 DATE: 4/26/ Authorized By:
Assembly Instructions:
ASSY-STRG FORK SUB 6XV
Pages 1-25
P:\ISO \Work Instructions\Assembly\Sub Assemblies\6XV SWEEPER SUB ASSEMBLIES
AY25 Rev 1

2. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 2 DATE: 4/26/07
(2) Plugs
Get (1) MOTOR-HYD 2000 SERIES PNTD ( ). Remove (2) plugs on top-rear of motor.
Turn motor over on wire screen over bucket to catch oil while it drains from motor. Drained oil is recycled.
Parts:
Tools: ¾” Wrench / 5-Gallon Bucket / Wire Screen

3. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 3 DATE: 4/26/07
Bolt, Washers and Nut
Shop Note: Side of bearing with lip on edge goes face down on WELD-FORK MNT PLT.
Stud on Bench
Get (1) WELD-FORK MNT PLT ( ) and (1) BEARING-THRUST ID X 7.00 ( ). Place WELD-FORK MNT PLT on workbench. Attach to bench with bolt, washers and nut in upper-left corner, as shown above, and to stud on bench in lower-right corner, as shown.
Remove tape from pivot pin on WELD-FORK MNT PLT. Place BEARING-THRUST ID X 7.00 on WELD-FORK MNT PLT in circle on plate. Side of bearing with lip on edge goes face down on WELD-FORK MNT PLT.
Parts: /
Tools: Bolt / Washers / Nut

4. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 4 DATE: 4/26/07
Shop Note: Inspect to make sure BEARING-TAPERED ROL CUP is properly seated in base of WELD-STERING FORK 6XV
Get (1) WELD-STERING FORK 6XV ( ) and (1) BEARING-TAPERED ROL CUP ( ). Place BEARING-TAPERED ROL CUP on hole in base of WELD-STERING FORK 6XV, as shown at left. Press BEARING-TAPERED ROL CUP into WELD-STERING FORK with hand press, as shown above.
Parts: /
Tools: Hand Press

5. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 5 DATE: 4/26/07
Get (1) LINK-STEERING SW/72 ( ), (1) BALL JOINT-STEERING ( ) and (1) NUT-HEX 11/16-18 ZP ( ).
Thread NUT-HEX 11/16-18 ZP all the way up onto BALL JOINT-STEERING, as shown above left. Hand tighten.
Thread BALL JOINT-STEERING with nut into 90-degree end of LINK-STEERING SW/72, as shown at right. Hand tighten.
Parts: / /

6. Plastic bag of parts included with 3300466 BALL JOINT-STEERING
MODEL: ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 6 DATE: 4/26/07
Plastic bag of parts included with BALL JOINT-STEERING
Grease Fitting
Slotted Nut
Get plastic bag of parts included with BALL JOINT-STEERING, which contains slotted nut, grease fitting and cotter pin. Remove grease fitting from bag and thread into back of BALL JOINT-STEERING. Tighten.
Lay WELD-STERING FORK 6XV down on workbench, as shown at right. Insert shaft of BALL JOINT-STEERING through hole in top of base of WELD-STERING FORK 6XV, as shown above right. Thread slotted nut from parts included with BALL JOINT-STEERING onto threads of shaft on bottom of WELD-STERING FORK 6XV, as shown above right.
Tools: 5/16” Socket / Butterfly Air Wrench

7. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 7 DATE: 4/26/07
Cotter Pin
Tighten slotted nut until slot in nut aligns with hole in shaft of BALL JOINT-STEERING. Insert cotter pin included with BALL JOINT-STEERING through slot in nut and hole in shaft. Bend ends of pin flat to end of shaft, as shown at bottom right.
Tools: ¾” Socket / Impact Wrench / Needle-Nose Pliers / Hammer

8. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 8 DATE: 4/26/07
Two Tabs on WELD-FORK MNT PLT
Place WELD-STERING FORK 6XV with BALL JOINT-STEERING attached on top of WELD-FORK MNT PLT, with hole in base of fork over pivot pin on plate, as shown.
Tab on base of WELD-STERING FORK 6XV must be between the two tabs on WELD-FORK MNT PLT, to make contact as shown at right.
Shop Note: Tab on base of WELD-STERING FORK 6XV must be between the two tabs on WELD-FORK MNT PLT.

9. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 9 DATE: 4/26/07
Shop Note: Insert BEARING-TAPERED ROLCONE W/SEAL tapered-side down over pivot pin.
Get (1) BEARING-TAPERED ROLCONE W/SEAL ( ). Place bearing in grease plate. Pump full of GREASE-RONEX MULTI PURPOSE ( ) or equivalent. Remove bearing from grease plate and insert tapered-side down over pivot pin and inside WELD-STERING FORK 6XV, as shown at bottom right.
Parts:
Tools: Grease Plate / Grease Gun

10. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 10 DATE: 4/26/07
Use special tool, as shown at left, to tap bearing into WELD-STERING FORK 6XV until flush with surface, as shown above.
Tools: Special Tool / Hammer

11. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 11 DATE: 4/26/07
Get (1) NUT-HEX JAM 1 1/4-12 ES ZP ( ) and thread on pivot pin. Tighten snug. Pivot WELD-STERING FORK 6XV from stop to stop on WELD-FORK MNT PLT to test full range of motion, as shown at right. If necessary, tighten or loosen NUT-HEX JAM 1 1/4-12 ES ZP to allow snug but not loose movement manually of WELD-STERING FORK 6XV.
Shop Note: Pivot WELD-STERING FORK 6XV from stop to stop on WELD-FORK MNT PLT to test full range of motion after tightening NUT-HEX JAM.
Parts:
Tools: 1-13/16” Socket / Impact Wrench

12. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 12 DATE: 4/26/07
Get (1) FTG-GREASE 3/16 ( ) and tap into small hole in base of WELD-STERING FORK 6XV, as shown.
Parts:
Tools: Hammer / Special Tool

13. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 13 DATE: 4/26/07
Pump GREASE-RONEX MULTI PURPOSE ( ) or equivalent into fitting in base of WELD-STERING FORK 6XV until full, about 15 pumps. Pump grease into fitting on back of BALL JOINT-STEERING, one pump only.
Tools: Grease Gun

14. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 14 DATE: 4/26/07
Insert MOTOR-HYD 2000 SERIES PNTD into hole on top of WELD-STERING FORK 6XV, as shown at left.
Get (1) FTG-ADAPTER 7/8-14 EXT TO 3/4 ( ). Inspect O-ring. Thread FTG-ADAPTER into bottom hole on rear of motor. Tighten.
Parts:
Tools: 1” Socket / Impact Wrench

15. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 15 DATE: 4/26/07
Get (1) FTG-SWIVEL 3/4-16 TO #8 ( ). Thread into FTG-ADAPTER 7/8-14 EXT TO ¾. Tighten.
Parts:
Tools: 7/8” Wrench

16. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 16 DATE: 4/26/07
Get (1) FTG-SPECIAL WHEEL MOTOR MS ( ) and (1) O-RING .755 ID X .098 W ( ). Place O-ring on fitting at base of threads, as shown. Thread fitting with O-ring into top hole on motor. Tighten.
Parts: /
Tools: 1” Socket / Impact Wrench

17. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 17 DATE: 4/26/07
Parts:
Get (1) FTG-SWIVEL 3/4-16 TO #8 ( ) and thread into top of FTG-SPECIAL WHEEL MOTOR MS. Tighten.
Tools: 7/8” Wrench

18. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 18 DATE: 4/26/07
Rotate motor in fork until previously installed fittings are on bottom. Remove small plug from rear of motor.
Get (1) FTG-ADAPTER 7/16-20 TO # 4 ( ) and thread into hole where small plug was removed. Tighten.
Parts:
Tools: 3/16” Allen-Head Socket / Butterfly Impact Wrench / 9/16” Socket

19. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 19 DATE: 4/26/07
Get (4) SCR-HEX,1/2-13X2.50 ZP ( ) and (4) NUT-HEX 1/2-13 ES ZP ( ). Insert screws through holes on front of motor and through fork. Secure inside fork with nuts. Tighten.
Parts: /
Tools: ¾” Socket / Extension / Impact Wrench / ¾” Wrench

20. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 20 DATE: 4/26/07
Shop Note: HUB-REAR WHEEL SW/6XV should have (5) STUDS-WHEEL HUB already pressed in, ready to install.
Remove shaft nut from end of motor shaft, as shown above. Remove rubber band holding key in key way in shaft.
Get (1) HUB-REAR WHEEL SW/6XV ( ) and (5) STUDS-WHEEL HUB ( ). Studs should already be pressed into hub, ready to install. Align slot in hub with key in keyway and slide hub on motor shaft, as shown at right.
Parts: /

21. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 21 DATE: 4/26/07
Replace shaft nut on shaft and hand tighten. Place hub wrench on studs with end of hub wrench placed on base of fork as shown. Torque shaft nut to 125 ft./lbs.
Tools: Hub Wrench / 1 ½” Socket / Torque Wrench

22. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 22 DATE: 4/26/07
Continue tightening shaft nut until slot in nut aligns with hole in shaft. Insert (1) PIN-COTTER 1/8 X 2.00 ZP ( ) through slot in nut and hole in shaft. Remove hub wrench. Bend ends of cotter pin and tap flat with hammer on face of shaft and on hub, as shown at right.
Parts:
Tools: Hub Wrench / 1 ½” Socket / Torque Wrench Needle-Nose Pliers / Hammer

23. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 23 DATE: 4/26/07
Write 125 ft./lbs. torque specifications on face of shaft.
Tools: Yellow Paint Pen

24. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 24 DATE: 4/26/07
Get (1) DECAL-QUALITY CHECK, VINYL ( ) and apply to weld-fork. Fill in required information on decal, including subassembly number and number of assembler.
Parts:
Tools: Pen

25. MODEL: 3338166 ASSY-STRG FORK SUB 6XV DOCUMENTED BY: Bobbie Locklear PAGE NUMBER: 25 DATE: 4/26/07
This completes ASSY-STRG FORK SUB 6XV.