ADO-PO / TC meeting NJD/NSW Assembly Raphael Vuillermet

TC responsibilities in NSW/NJD project TC is in charge of the following tasks in the NJD/NSW project : Envelop definition and integration of the detector into the ATLAS environment Definition of the assembly building (b191, b180) : layout and building preparation Design, procurement and assembly of the NJD/NSW: Design, procurement and fabrication of the assembly tooling: Tatiana, Alexandre, Marco (services) Julien, Didier In 2018 (to be define) Christian, Jamie, (…) Giancarlo, Joffrey, Marco, Raphael Julien, Marco, Jamie, Alexandre Louis, Christian, Gevorg, Armen, Jamie, Alain Giancarlo, Raphael Julien, Jamie 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

R. Vuillermet - EP/ADO-PO - ATLAS TC Resting frame nJD/nSW Lifting tool Cover structure The design, FDR and procurement of the NJD/NSW transport tooling (from b191 to UX15) The design, procurement and assembly of the movement and positioning system Definition, and installation of cooling plant (b191) Scheduling the assembly operations the NJD + Hub The NSW The Sector on the NSW structure Pavel, Raphael Mouvement system Connection to the calorimeter stopper to the calorimeter Fred, (…) Tomasz, Michel Piotr, Yuri, Claudio Anna (project level), Raphael (Mechanical Assembly) 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

2. definition of the building (b191) layout Preparation of a layout of the building during the assembly operation. This layout includes : JD Assembly area Sector assembly station Sector storage area JD/SW frame storage Positioning of the loading area for the transport Positioning of a pallet storage racks 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

B191 preparation is on going. The following tasks are completed : Evacuation of material on the ground floor and on the balcony Survey marking in the wall and the ground for positioning of support Preparation of concreate block for the assembly of the JD Storage of the JD/SW transport frame in a corner of the building The following tasks will be done during the next weeks Concrete wall drilling for the stabilisation of the NJD during assembly Positioning of the turn block to allow the rotation of the NJD segment Reception test of lifting equipment that are going to be used during the assembly Floor cleaning Preparation and storage of the JD/SW transport frame Concreate blocs positioned for the nJD assembly Balcony clean up 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

3. Design, procurement and assembly of the NJD/NSW 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

R. Vuillermet - EP/ADO-PO - ATLAS TC NJDs Reception of both JDs in the manufacturer premises was done early June. It has consisted of : An horizontal blank assembly A geometrical control of the assembly thanks to survey measurement Planarity of the NJD-C with 1.5mm Planarity of the NJD-A within 0.9mm Visual inspection of the welding especially on the feets Control of all Quality assurance documents Material certificates Welder qualification Welding process qualification Thermal treatment (stress release) 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

Services brackets – sect 9 Top bracket and flexible chain Bot bracket and flexible chain 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

Services bracket – sector 1 Section of the flexible chain top and bottom are different Top and bottom bracket are identical Design of the brackets and production drawings is finished Procurement of the brackets to be delivered by the end of 2017. Reuse existing flexible chains and flexible hoses for gas (sTGC and MM) inside chains. Design of LV patch panel on NJD in sector 13. 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

4. Design, procurement and fabrication of the assembly tooling: 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

Turn bloc with support and magnetic clamp for segment rotation Interface with the turn block 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

Parisian tooling Interface to manipulate the return flux rings Interfaces done Interface to manipulate the JD connecting plates 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

Wisconsin with SS spoke grabber Grabber done 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

UKZN tool UKZN alone UKZN with SS grabber UKZN with LS grabber UKZN with feet spoke grabber UKZN in production Grabber : design shall be finalised to produce them in fall 2017 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

Assembly station Movable suspension beam The assembly station allow the connection of the sTGCs wedge with the MM spacer frame Concept: The spacer frame is hanged in a vertical plane (horizontal axis) thanks to an horizontal beam The sTGCs are brought in front of the spacer frame thanks to a carrier The sTGC is positioned vertically and horizontally thanks to the carrier adjusting system The sTGC is attached to the MM spacer frame When both sTGC are connected the load could transfer between the carrier to the MM spacer frame Vertical pillars anchored in the floor sTGC carrier sTGC MM Spacer frame MM sTGC 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

R. Vuillermet - EP/ADO-PO - ATLAS TC sTGC carrier Required function : Support the weight of the sTGC chambers (about 300kg) Transport safely the chamber from b180 to b191 Allow the precise positioning of sTGC respect to the MM Spacer Frame for connection Made out with extruded profiles (available in b609) Will be fabricated and assembly internally 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

5. The design, FDR and procurement of the NJD/NSW transport tooling The design of the tooling is well advanced and ready for FDR and procurement The detail manipulation scenario has been studied for the following localisations and functions: In b191 – loading and transport preparation Trailer interface during the transport and climatic protection SX1 trailer unloading operation and lifting operation BZ organisation for storage and crossing to side A UX15 for load transfer on the rail of HF truck All the logistics associated with the transport Remaining tasks Prepare FDR, fall 2017 Prepare procurement drawings and technical specification for the fabrication Prepare specifications for the transport operation Prepare step by step procedure for an efficient transport and manipulation operations 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

Resting Frame (Transport) , Lifting Tool Steel structure 8,8 tons Total (incl. counterweights) 13 tons Steel structure 13 tons Total (incl. jacks) 17 tons 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

Climatic protection for the transport Anchoring points for fast removal before going in the SX1 building Specific metallic structure developed for the resting frame Cover recycle from the BW and SW transports 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

R. Vuillermet - EP/ADO-PO - ATLAS TC B191 – trailer loading 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

SX1 – step by step trailer unloading 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

UX15 – step by step installation scenario 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

Logistics associated with the use of the transport tools Assembly, transport, disassembly of the tooling Inventory of the necessary support blocs Required hand tooling Etc. 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

6. The design, procurement and assembly of the movement and positioning system Status : Preparation of the production drawings Preparation of the FDR documentation Integration of services on nJD for the movement system Bracket for HO air pad Mechanical blocking jacks 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

8 - Mechanical assembly schedule Simplified schedule based on the official NSW project schedule to get a quick overview of the next months activities for TC. Granularity of the schedule is the month, for more detailed information please refer to the official NSW project schedule 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC

R. Vuillermet - EP/ADO-PO - ATLAS TC Conclusion NJD/NSW is an important project for LS2, by the size and the number of persons involved, but it is crucial for the future performance of ATLAS. TC is involved with a large responsibility in the supporting structures (NJD and NSW) design, procurement and assembly operations. TC will be involved in the sector assembly operation on the NSW. (for 2018 and 2019) A large fraction of the TC is/is going/will to be involved for this project. The assembly of the NJD will start in August with the objective to have both NJDs assembled before the YETS. The construction phase will last until the completion of both NJD/NSW and then TC will be in charge of the transport up to UX15 (2019 and 2020) . 11/07/2017 R. Vuillermet - EP/ADO-PO - ATLAS TC