Maturing and cold smoking

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Presentation transcript:

Maturing and cold smoking CLIMAMAT STAR Maturing and cold smoking

CLIMAMAT STAR CLIMAMAT STAR CLIMAMAT STAR, TWIN variant

Basic data Maturing Drying Smoking Perfect consistency of weights in combination with the VEMAG Storage Room CLIMAMAT LAGER Criteria Perfect circulating air flow Appropriate air heater to keep the temperature for maturing Appropriate air cooler to remove water Gentle and reliable treatment whilst achieving a high degree of standardization

Benefits Summary of benefits Top energy efficiency Absolute consistency in processes & products High level of flexibility Captivating quality Outstanding hygiene Summary of benefits

Benefits Top energy efficiency Automatic fresh air reduces the energy required for moisture removal processes. Automatic circulating air adapts circulating air capacity to suit the water activity of the products. Less capacity requires less energy. Savings of up to 40 % can be achieved Top energy efficiency

Benefits Absolute consistency in processes & products The tried and tested air change flap system achieves dynamic circulation of air around the product. Air flows can be adapted on an individual basis, guaranteeing a particularly high degree of product consistency Adapting installation output to suit the condition of the products ensures that the maturing process is optimized, thus minimizing the risk of maturing faults such as dry edges or mould formation The optional display of pH in the installation control unit is an extra guarantee of product reliability Absolute consistency in processes & products

Benefits High level of flexibility An individual design of installation to suit product, chamber conditions and trolley loading results in maximum flexibility and optimum product results The TWIN variant combines the process steps of pre-maturing and post-maturing for calibrated products in just one installation. This saves moving trolleys around and reduces space usage High level of flexibility

Benefits Captivating quality All installation components are manufactured in tried and tested quality from stainless steel, giving them an especially long service life Captivating quality

Benefits Outstanding hygiene The automatic CIP system included in the scope of supply guarantees reproducible cleaning results with minimal use of chemicals. This system can be combined with a foam station provided by the customer or our optional foam pump Outstanding hygiene

Design Individual design Machine on top Machine attached to rear wall The installations are equipped with individual air flow systems to suit Products Production capacities Installations are adapted to local conditions Metal chamber (machine attached to rear wall, machine on top) Adaptation on an individual basis according to local conditions Individual design

Product information To adapt the installations to customer-specific requirements it is important to have detailled information on the product

Product information Product name Caliber and product length Lying or hanging product Casing Ingredients Unit weight Quantity in kg per trolley Type and dimensions of trolleys Adaptation of the installation to customer-specific requirements

Process information To adapt the installations to customer-specific requirements it is important to have detailled information on the process Temperature and humidity Duration of process Requested dehumidification in % per day Adaptation of the installation to customer-specific requirements

Process scheme

Variant Fast drying for standardized products CLIMAMAT STAR TWIN The classic process steps of pre-maturing and post-maturing are combined in one installation The vertical air flow is combined with the horizontal air flow Switch between air directions can be controlled automatically or manually Fast drying for standardized products

Design CLIMAMAT STAR TWIN

Air flow Controlled air flow for consistency of products CLIMAMAT STAR TWIN The air change flap regulates the air flow conditions inside the chamber Controlled air flow for consistency of products

Options Different options for individual design Different types of Smoke Generators (glowing, liquid or friction smoke) Central Managing and Documentation System (LDS) Ethernet connection Fully automatic CIP system Additional duct cleaning by means of additional spray nozzles in the injection ducts Type of cooling medium (ammonia, Freon or glycol) Type of heating (hot water, steam, electricity or thermal oil) Different options for individual design