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2704 Version 6 Release 2604–2704 Multi-loop Controllers

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Presentation on theme: "2704 Version 6 Release 2604–2704 Multi-loop Controllers"— Presentation transcript:

1 2704 Version 6 Release 2604–2704 Multi-loop Controllers
Overview of Main Features Input/output Hardware Control features Setpoint programmer Special application blocks Toolkit Blocks Digital communications User Interface customisation Software Tools Selling Messages

2 2604 – 2704 Product Presentation
Series 2000 Product Line

3 Product Requirement Model 2704: Model 2604:
Released for sale: April 2000 Replace existing 900EPC Graphical user interface User Screens 120 X 160 pixel dot matrix display                           Model 2604: Released for sale: Sept 1999 Similar base functionality to 2704 Dual 5 digit plus LCD display Bridge gap between 2404 & 2704 Provide cost competitive solution

4 26/2704 Product Overview 3 Control Loops Custom Displays
PID, VP and On/Off 6 PID sets per loop Cascade & Override Ratio Custom Displays Loop overviews Operators lists Alarm messages User messages User Screens (2704) Advanced Control Zirconia probe input Wet & Dry Humidity Direct vacuum inputs Boiler TDS Expansion IO Din rail unit 20 Digital inputs 20 Digital outputs 24V Supply Hardware Standard IO 2 Analog IP, 10 dig IO 5 IO Module slots Max 5 TC/RTD inputs Digital Comms Modbus slave Modbus master Profibus DP slave DeviceNet slave EI Bisync Programmer 60 programs 600 Segments 3 profiles/program 16 event outputs ToolKit Blocks Analogue operations Digital operations Timers & totalisers Real time clock

5 Input/Output Hardware
Standard I/O Universal PV input -10 to +10vdc input 1(2) Digital input 7 Bi-directional digital I/O 1 Changeover relay I/O Expansion comms Modular I/O 5 I/O Slots Most isolated 2400 modules -Additional 26/27 modules -240Vac Isolation 2 Comms Slots -2400 modules Expansion I/O 20 Digital inputs 20 Digital outputs

6 Module Availability Change over relay 2 pin relay Dual relay
OUTPUT BOARDS Change over relay 2 pin relay Dual relay Single Triac Dual Triac Analog DC control Analog Dual DC(26/2704) Analog DC retransmission Hi-Res DC retrans(26/2704) Isolated single logic Triple logic output INPUT BOARDS Precision PV input (26/2704) Analog input (26/2704) Dual PV input (26/2704) TDS input(2704) Triple logic input Triple contact input Potentiometer input COMUNICATION BOARDS 232 Modbus or EI-BISYNC 422 Modbus or EI-BISYNC 485 Modbus or EI-BISYNC Profibus DeviceNet Note: 232, 422, 485 boards can be used as modbus master or slave POWER SUPPLY BOARDS 24 volt transmitter supply 5 & 10 volt transducer supply Dual 24Vdc supply(26/2704)

7 Additional 26/2704 Modules Analogue Input (AM) PV Input (PV)
Slots 1,3,4 or 6 Same Spec as 2400 DC input module 3uV resolution TC, RTD, mV, mA, Volts, High Z volts PV Input (PV) Slots 3 & 6 0.25uV Resolution TC/RTD/mV/mA,Volts input, High Z volts Dual Analogue Input (DP) Slots 3 & 6 Inputs not isolated from each other 1 TC/RTD/mV/mA & 1 Volts input Ideal for carbon probe input

8 Additional 26/2704 Modules Dual DC Output (DO)
Slots 1,4 or 5 Each channel 4-20mA or 24Vdc PSU 12bit resolution Channel isolation HiRes DC Retransmission (HR) Slots 1,4 or 5 Chan1=4-20mA, Chan2=24Vdc PSU 16Bit resolution(very low noise) Channel Isolation Should be used in “feedback” mode(ref TIBC167) TDS(Total dissolved solids) Input (TD) Slots Conductivity measurement 0.4Vpp probe excitation 0-500mS range

9 Retransmission Feedback Mode
Low noise 4-20mA retransmission Uses “spare” PID loop Auto compensation for drift 0-10Vdc possible with external components Ref TIBC167 Internal wiring HR Module 4-20mA A 2.49Ω - 1KΩ B PID Loop Target Retransmission Rem SP Ch1 OP PV Std PV IP V+ 2.49Ω V- external wiring

10 2000 IO Expander Din-Rail mounting Proprietary communications
24Vac/dc powered 24Vdc output Max 20 Inputs 24Vdc isolated Max 20 Outputs Volt free relay Two versions available 10in/10out 20in/20out

11 Control Functions Up to 3 independent control loops
Autotune & gain scheduling Cascade, ratio or override Feedforward functions Remote setpoint input Remote power limits Input track Transducer scaling Output characterisation PV/SP Trending per loop (2704)

12 Setpoint Programmer 60 Programs 3 SP profiles/Program 600 segments
Ramp Rate or Time to Target Program & segment names 16 Digital event outputs Programmer mimic (2704) Ideal for Multi-variable applications Carburising Furnaces Test Chambers Autoclaves Multi-zone applications Creep & tensile testing 3 Zone furnaces Semiconductor Diffusion

13 2704 Vacuum Block Application Software Option
V1 = 1 gauge input V3 = 3 gauge input Application Specific Version 2704VC Function Block Features 1 or 3 gauge input PV in scientific format Hi-Vac enable output Auto Hi-Lo transfer 6 switched outputs Roughing pump timer Leak detection

14 26/2704 Zirconia Probe Input Application Software Option
ZC = Zirconia controller Application Specific Version 26/2704CP Function Block Features Most probes supported PV in carbon potential, dewpoint or oxygen Sooting alarm Automatic probe clean Clean recovery alarm Probe impedance monitor

15 26/2704 Humidity Block Standard Feature Application Specific version
Included in all controllers Application Specific version Model X26, OEM product Function Block Features Wet & dry technique PV in %RH and Dewpoint Altitude compensation Solid State sensors use standard 4-20mA input

16 Toolkit Blocks Toolkit Blocks Details
Used to create custom configurations Equivalent to 900EPC user wiring Provides maths & PLC functions Details 32 Digital operators 32 Analogue calculations 50 User values 4 User Switches Timers & totalisers Pattern generator Digital programmer Wiring block Multiple input block

17 Toolkit Blocks – What you get
Standard(XX) unit includes 8 digital operations Timers, totalisers and input operators 4 user values Toolkit 1 (U1) includes Standard plus 16 analog operations 8 digital operations(16 total) Pattern generator Digital programmer Analogue Switch 4 User values Toolkit 2 (U2) includes Toolkit 1 plus 8 Analog operations (24 total) 16 Digital operations (32 total) 8 User values (12 total)

18 Standard Function Blocks
Timer Blocks 4 Available On Pulse, Off Delay, One Shot, Min-On timer Totalisers Provides a running total of a parameter and gives an output when a preset total is reached Real Time Clock Day of week and time of day Can be used to start other functions Monitor block Logs min and max values Counts time above a threshold and provides alarm

19 Standard Function Blocks
Custom Linearisation 3 Available, 16 point custom fit Can be applied to any parameter Switchover Provides a smooth transition between 2 sensors BCD Input Calculation of decimal value from BCD input Used mainly for program number selection Transducer Scaling 3 Available Shunt(melt pressure), load Cell or comparison Cal Auto tare function

20 Digital Programmer Interfaces to Setpoint Programmer
Timed control of a single output Provides timed program event outputs 4 separate outputs 8 On/Off times Run, Hold and Reset inputs

21 Pattern Generator Interfaces to Setpoint Programmer
Provides advanced digital functions 16 patterns can be stored Patterns can be given meaningful names Each pattern can have 16 outputs 2 patterns can be active at any one time Digital Pattern No1 D OP 1 D OP 2 D OP 8 D OP 3 D OP 4 D OP 5 D OP 6 D OP 7 ON OFF D OP 16

22 Analogue Switch Analogue Switch
Provides the user with the facility to select an analogue value based on an input index 8 Switches available 8 Values per switch Range limits & resolution Values and Selection can be given meaningful names

23 Multiple Input Block Analogue Switch
Provides the user with the facility to select an analogue value based on an input index 8 Switches available 8 Values per switch Range limits & resolution Values and Selection can be given meaningful names

24 Wiring Block Analogue Switch
Provides the user with the facility to select an analogue value based on an input index 8 Switches available 8 Values per switch Range limits & resolution Values and Selection can be given meaningful names

25 Digital Communications
Slave Communications 2 Communication slots EIA232, EIA485 2 or 4 wire Profibus DP DeviceNet Profibus DP/ Devicenet in slot H and itools in slot J is possible Support for EI-Bisync Parameter subset only

26 Modbus Master Communications
Uses Standard Modbus Modules EIA 232 or 485 Slot J only, 9600 baud Standard in all units 8 Individually Addressed Slaves Broadcast mode = address 0 Possible Slaves S2000, 900EPC, 2500, 5100v plus more! Third party devices 25 Parameters in 2604 100 Parameters in 2704

27 User Interface Customisation
Summary views Loop summaries Instrument summary view Naming of loops 10 Promoted parameters Parameter renaming Setting of access levels Others UI features Programmer names Segment names(2704) Setpoint profile names Alarm messages 8 User messages User screens(2704) Custom enumerations

28 2704 User Pages Max 8 customisable pages 7 Formats available
User selectable parameters & text 10 parameter scroll list

29 Custom Enumerations Custom Enumeration Provides the user with the facility to enumerate parameters with their own text For example when a digital input =1 the user interface shows “Door Open” and when =0 it shows “Door closed” Enumerations can be applied to User values Program user values Pattern generator Analog switch values Digital programmer Digital IO status parameters Logic operator output status

30 Software Tools ITools Configuration Profibus GSD Editor
Archiving of clone files Setpoint program editing Process trending Data-logging OPC connectivity Profibus GSD Editor Generates GSD file required by master

31 Process Inputs Reinforced(240Vac) isolation
Excellent accuracy and stability 5 digit display with 0.25uV resolution RTD resolution better than 0.01ºC Controls to better than 1500 ºC Max 8 analogue inputs

32 Excellent Control Eurotherm PID and VP control algorithms
Standard Cascade, Override and Ratio options Simultaneous view of all control loops Trending of setpoint and process variable Vacuum function block Zirconia function block Flexible control strategies

33 Setpoint Programming Synchronised programming of three variables
Easy editing and selection of programs Ramp Rate or Time to Target Customer defined program & segment names Graphical view of program status Flexible use of setpoint profiles Itools Setpoint Program Editor

34 User Interface 2704 User Screens
Provides operators easy access to parameters via loop summary lists Improve operator views by custom enumerating parameters with meaningful text Customised alarm messages Provide operator with prompts to perform an operation

35 Cost Competitive integrated solution
Combined in a single package 3 Control Loops Advanced setpoint programmer Application function blocks Analogue calculations PLC logical operations Excellent operator interface Open communications

36 26/2704 - Heat Treatment Analogue inputs High accuracy & stability
Full isolation - 240Vac Eurotherm PID control Guaranteed performance Easy set-up Setpoint Programmer Fully featured Easy to use Dedicated application blocks Zirconia input Direct vacuum measurement Toolkit blocks Flexible control options Open Communications Simple connection to master PLCs Applications Atmosphere heat treatment Vacuum heat treatment Composite curing autoclaves Materials testing & research Ceramic/Brick kilns Semiconductor crystal growing

37 26/2704 - Environmental Control
Analogue inputs Extremely accurate RTD measurement Eurotherm PID control Reliable performance Multiple PID sets Setpoint Programmer 3 Synchronised profiles Flexible, yet easy to use Dedicated Humidity application block Wet & dry measurement %RH or dewpoint control Toolkit blocks Flexible control options Compressor timing etc Open Communications Simple connection to master PLCs Applications Environmental testing Semiconductor burn-in Culture & plant growth Incubators Brick drying ovens Paint drying ovens

38 26/2704 - Solution Provider Analogue inputs
Direct input of variety of sensors Eurotherm PID control Reliable & Guaranteed performance Setpoint Programmer Standard feature, no need for expert programming Dedicated application blocks Humidity, zirconia, vacuum & boiler Toolkit blocks Creates custom solutions Small machine control Eliminates need for PLC Open Communications Simple connection to master PLCs Master Modbus to slave controllers Applications Extrusion melt pressure pH Controller Mini fermenters Carbon probe monitor Rubber test machines Wellhead pressure testing Fuel/Air combustion control


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