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Adhesive Application & Quality Assurance Systems ValcoMelton ®  ClearVision ™

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Presentation on theme: "Adhesive Application & Quality Assurance Systems ValcoMelton ®  ClearVision ™"— Presentation transcript:

1 Adhesive Application & Quality Assurance Systems ValcoMelton ®  ClearVision ™

2 KUBE NEW SOLUTION ON HOT MELT APPLICATIONS Melt-On-Demand Automatically Filled ANYWHERE R By Valco Melton valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters:

3 -KUBE is a Melt-On-Demand solution which melts and applies the exact amount of adhesive your application requires in that very moment - KUBE is a one solution system for all your packaging needs with tankless design and automatic integrated feeder -KUBE is a flexible solution that is retrofitable and adaptable to customer and line requirements WHAT’S KUBE? valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters:

4 -Maximum production efficiency in any packaging application -Minimize line downtime due to badly glued boxes -Major reduction is char build up and nozzle, filter clogging -Reduction in spare parts expenditure - Savings in adhesive consumption - Suitable for EVA and Metallocene products OPERATION ADVANTAGES valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters:

5 - KUBE uses market standard electrical and hydraulic connections making it retrofitable to existing installations and interchangeable with traditional hotmelt systems - KUBE offers up to 6 hose/gun electrical connections and 6 adhesive outputs to cover all packaging application requirements -KUBE can be fed manually or through integrated feeder for further automation of gluing process -KUBE can be installed ANYWHERE;multiple configurations SYSTEM ADVANTAGES valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters:

6 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: COMPACT CONFIG For installs where KUBE needs to have the same footprint as a traditional tank melter Can be installed on the same mounting base as original hot melt unit Easy access to control panel Hose & gun connectors oriented to packaging line Dimensions in cms : 390 x 430 x

7 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: Panel configuration can be mounted fixed to machine wall Easy access to display panel, tank filter, hose connections, pump assembly, etc PANEL CONFIGURATION Dimensiones 750 x 210 x

8 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: SPLIT CONFIGURATION Control module of KUBE can be mounted from 1 to 10 mts distance from pumping module. Pumping module can be insisde or outside of the machine Ideal for lines which are washdown Dimensions in cms: 370 x 210 x 485 Dimensions i n cms: 370 x 210 x 485

9 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters:

10 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: New Container 87 Kg Dimensions in cms: 560 x 780 x 340 View window for adhesive level check Side entrance for feeding tube ADHESIVE STORAGE BIN

11 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: Adhesive to be supplied in pellets (Maximum recommended 9.0 mm diam, round shape) Maximum feeding capacity 275 kg/hr (depending on adhesive type) Operation air 2.75 bar (40psi) Total air consumption 3.75 bar (55psi) 500 l/min(24 SCFM) (cuando alimenta la bomba) Requires clean air / no lubricants AUTOMATIC FEEDING SYSTEM

12 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: Temperature Range 40 to 204 C (100 to 400F) Room temperature 0 to 40C (32 to 104F) Temperature control estability ± 0.5C (±1F) Inputs/Outputs 4 & 4 standard 8 & 8 optional Voltage : 200 / 240 VAC, 1 or 3 phases 50/60 Hz, 1 phase N/PE 50/60 Hz 400/230 VAC Max power consumption hoses/guns 2 hoses/guns 2000 W 4 hoses/guns 4000 W 6 hoses/guns 6000 W Total Power Consumption: 1,5Kw/hour System protection IP 54 TECHNICAL FEATURES

13 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: LCD Display User friendly MFC multifunction control Standby mode Sequential heating melter/hoses/guns Weekly programing per shift/day 2 Access levels password protected Pump air regulator and gauge integrated Light bulb and audible alarms TECHNICAL FEATURES

14 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: CONTROL MODULE Power supply connection 6 hose/gun electrical exits Air filtration unit System Air input Regulated air to pneumatic pump assembly PG16 and PG21 cable entries TECHNICAL FEATURES PUMPING MODULE Manifold with 6 hose hydraulic connections 3 fitting positions, 45 degree/ straight / 45 degree Regulated air entry to pump assembly

15 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: Easy access to electrical components Removable cover Two boards, control panel and power Air filtration unit Optional integrated MCP6 pattern controller CONTROL MODULE FEATURES Control boardPower boardMPC6 internal Pattern Controller

16 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: PUMPING MODULE FEATURES Easy access for maintenance to: Pump assembly Melting reservoir filter Protective insulating cover Safety Pressure discharge module

17 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: Tissue Capacity of 1Kg Melting rates of 9 to 11 kg/hr (Depending on adhesive) Capacitive Level sensor for adhesive level control TECHNICAL FEATURES – HEATED RESERVOIR

18 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: Pneumatic Pump 14:1 Hydraulic/pneumatic pressure ratio Pneumatic piston 50mm movement Operating pressure 5 to 40 psi PUMP TECHNICAL FEATURES In-Out filtration Compatible filter assembly Exchangeable filter mesh

19 - Optimizes application adhesive usage - Avoids adhesive overtime exposure to heat; avoids char build up and inconsistent feeding, viscosity and temperature - Market standard hydraulic and Ni120 electrical connections; interchangeable with traditional melters - Three install options for a more customized solution - Automated process from adhesive storage bin to application KUBE BENEFITS - SUMMARY valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters:

20 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: Valco Melton We provide gluing solutions for all industries across the world

21 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: Packaging

22 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: Coating

23 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: Nonwovens

24 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: Woodworking

25 valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: Specialized Product Assembly

26 Thank You! valcomelton.com, clearvisionboxes.com World Headquarters: Asia Headquarters: Euro Headquarters: Thank You!


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