Improve Productivity – FAST! Downtime Slashed by 94% The XL displays definitely generate a competitive interest on the plant floor. Until we put the display up, it was not uncommon to see 160 minutes of shift downtime. Now that the operators can see the down time in real time, it is down to just 10 or 12 minutes per shift. S.T. | Plant Engineer International Glass Products Manufacturer Immediate 29% Improvement in Production Efficiencies We saw an immediate 29% improvement in production efficiencies just by adding XL displays! The project has been so successful that weve now outfitted two complete plants with XL800s and are working on another. R.H. | Engineer Large Print Advertising Company XL Leads the Way to 22% Productivity Gain So far this year, we have been able to achieve a 22% improvement in OEE, and XL has been an integral part of our improvement process. By knowing the status of all our lines in real-time, we can address problems in real time. M.H. | Plant Manager Personal Care and Household Products OEE Improved by 22% Efficiency Improved by 29% Down Time Slashed by 94% Down Time OEE Efficiency
What is XL? XL is a new breed of device known as a Productivity Appliance. It snaps on to your existing processes and immediately delivers real-time performance data to all levels of your company. A web-based interface means no software to install. And, its so easy to use that you can be up and running in a day. A suite of fully integrated analytics tools provides a big picture view of production for managers. Analytics – Strategic Live reports provide supervisors with real-time information that immediately exposes problems. Live Reports – Tactical The plant floor scoreboard motivates your operators to meet and exceed goals. After all – everyone likes to win! Scoreboard – Operational
XL Analytics Managers need accurate and timely information to make confident decisions. XL Analytics provides a complete and accurate picture of plant floor performance, with historical depth and perspective. The Total Production Timeline provides a snapshot of performance. Zoom in on problem areas and zoom out for the bigger picture. Down time analytics exposes the top reasons for lost productivity. Trend lines provide historical perspective. Its the foundation for improvement strategies.
XL Live Reports Supervisors need instant access to right here, right now information. Is the current job on target? Did the second shift meet goal? Did setup take longer than expected? Are any lines down? Why? – XL automates data collection and data reporting. – XL delivers accurate reports immediately – no waiting. – XL tracks over 100 KPIs out of the box. View live updates of line performance on your iPhone or iPod® touch. Generate production reports with five clicks of a mouse. Supervisors can view 100+ KPIs in real-time via web browser.
XL Scoreboard Everyone likes to win. We all like to be in the know. Thats why the fastest productivity gains often come from simply installing a plant floor scoreboard. XL includes a feature-packed plant floor scoreboard – just plug it in and go! A wide range of screens are available out-of-the-box. Operators see down time in real time – and respond immediately. Provide positive reinforcement when goals are met. Show real-time performance feedback for SMED programs. Show operators exactly how much time is left for breaks. Design your own screens with integrated web-based tools.
XL – A 360° Plant-Wide View Wouldnt it be great to instantly know the exact status of all of your production lines? XL makes it easy by collecting key metrics and KPIs into summary views for all production lines and cells monitored by XL products. With twelve different plant-wide views its easy to zero in on the exact information you need. Screens are live – updates are in real-time. If something catches your attention simply click through for more detail.
XL Downtime Tracking Downtime Reason Code tracking is easy. XL identifies your biggest causes of downtime for interrogation. Trigger reason codes automatically from machine signals or have your line operators enter information effectively via the Web Page Interface, an array of simple push buttons or using the built-in barcode generator. Integrate a barcode scanner to make downtime tracking easy and effortless Operators can trigger Reason Codes using Push Buttons Supervisors can enter Reason Codes manually through the WPI
XL is Easy XL is exceptionally easy to use. Heres why: – No software to install. – Step by step instructions. – Immediate out-of-the-box operation. – Bolts-on to your existing process. – Fully integrated reporting and analytics. – Fully integrated production scoreboard. – Free technical support from XL experts. – Lots of documentation and examples.
Getting Started with XL YOU PROVIDEXL PROVIDES One SensorTotal Count, Current Rate, Average Rate, Current Cycle Time, Last Cycle Time, Average Cycle Time, Run Time, Last Run Event, Percent Run, Down Time, Last Down Event, Percent Down, OEE Availability Second SensorGood/Reject Count, Percent Good/Reject, Good/Reject Rate, OEE Quality Ideal Cycle Time Standard Cycles, Standard Cycles Time, Slow Cycles, Slow Cycles Time, Small Stops, Small Stops Time, OEE Performance, OEE Takt TimeTarget Count, Pace Timer, Takt Time, Count Variance, Time Variance, Efficiency GoalPieces to Goal, Percent of Goal Setup CodeSetup Time, Last Setup Event, Percent Setup Time ScheduleStandby Time, Last Standby Event, Percent Standby, Remaining Time XL taps into your existing processes. Simply connect one or two sensors and XL will immediately start delivering an incredibly rich set of actionable information to all levels of your company.
Exceptional Support OptimumFX takes pride in providing exceptional support that makes your job easier. Every XL product comes with FREE phone and support. Best of all, XL support is provided by OptimumFX engineers who are true XL experts. Every XL device also includes a fully integrated online Documentation Center with instant access to: – XL Quick Start – XL User Guide – XL Step by Step – XL Configuration Reference – XL Lean Handbook
Try XL – For FREE! Fact. 85% of companies that try XL, buy XL. Its easy, its fast, and its effective. We invite you to test drive XL for FREE! – In your factory. – On your lines. – With your crews. During your trial OptimumFX will provide full technical support: – Quick answers to all your questions. – Ideas that will help you get the most from XL. – Tweaks to configuration to ensure XL is a perfect match. – START YOUR FREE TRIAL START YOUR FREE TRIAL
What Does It Cost? XL is amazingly cost effective. But really, you should be the judge of that. Every XL includes all of the analytics and live reporting features described in this presentation. No hidden costs. No additional fees. No reason to wait. XL800 Large Alphanumeric Graphics Display – £2,910 A visually expressive graphics display embeds real-time performance data into a virtually unlimited number of screens – instantly responding to plant-floor events as they occur.
More information About XL800 OEE System: DOWNLOAD A PRODUCT BROCHURE START YOUR FREE TRIAL About OEE improvement: Overview of OEE and the losses to OEE Our ProACT OEE Improvement model About OptimumFX: Visit our corporate website Sign up to our Manufacturing Improvement blog for our latest thoughts on performance improvement Sign up to our Manufacturing Improvement blog for our latest thoughts on performance improvement