P:\ISO \Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 1 DATE: 9/20/05Authorized By: Assembly Instructions: KIT-MFG- ENG SHDN DSL M&FS SWA Pages 1-16 AY25 Rev 1
Parts: / Tools:Flat-Blade Screwdriver MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 2 DATE: 9/20/05 Get (1) HARNESS-ENG SHUTDOWN ARMA ( ) and (1) SWITCH- MURPHY SHUTDOWN ARMA ( ) with package of connectors and hardware included. On side of switch as shown, use double connector in package to connect first two terminals on right side. Connect White wire on right side, Brown wire second from right and Blue wire third from right. Use screws in package to secure ring connectors to terminals. Tighten White wire Double connector Brown wire Blue wire
Tools: Flat-Blade Screwdriver MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 3 DATE: 9/20/05 Turn switch over. Connect Black wire to “G” ground terminal on right. Connect Red wire to “B” battery terminal on left. Secure wires to terminals with screws from hardware package. Tighten. Black wire Red wire
Tools:½” Wrench MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 4 DATE: 9/20/05 Drill 3/8” hole in console next to driver’s seat, as shown. Apply decal included with switch to hole, as shown. Insert switch button through hole from inside console as shown at right. Secure with nut included with switch. Tighten.
Parts: Tools:½” Wrench MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 5 DATE: 9/20/05 Get (1) BOOT-COVER MURPHY SWITCH ( ) and apply on switch button as shown. Secure with included nut. Tighten
Parts: Tools:Wire Cutters MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 6 DATE: 9/20/05 Run HARNESS-ENG SHUTDOWN ARMA forward from inside console, as shown at left, following existing hoses and harnesses through firewall. Secure to existing hoses and harnesses with (8) TIES-WIRE 8.00 IN. ( ). Tighten ties and cut off excess ends
Parts: / Tools:Wire Terminal Tool / Crimper / Wire Cutters MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 7 DATE: 9/20/05 Run Red and Black wires from harness forward through firewall, as shown above left. Cut 2’ of WIRE-16 AWG RED ( ). Strip one end and install (1) TERMINAL-MALE SPADE ( ). Plug male spade terminal into female terminal on Red wire, as shown above right. Red and Black wires
Parts: Tools: Wire Terminal Tool / Crimper / Wire Cutters MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 8 DATE: 9/20/05 Run Red wire across fire wall, under wire ties securing existing cables and hoses, to fuse panel, as shown at left. Strip end of wire and install (1) TERMINAL-FEMALE GA INSUL ( ), as shown above
Parts: / Tools:Wire Terminal Tool / Crimper / Wire Cutters / 7/16” Wrench MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 9 DATE: 9/20/05 Plug Red wire into fuse panel, second from top on left, as shown above left. Plug (1) FUSE-30 AMP ( ) into fuse panel, opposite Red wire. Install (1) TERMINAL-RING WIRE #10 ( ) on end of Black wire from HARNESS-ENG SHUTDOWN ARMA. Remove bolt in firewall with existing ground wire, as shown above right, and add ring terminal with Black wire to bolt. Replace bolt, secure with existing nut and tighten Red wire Black wire
Parts: Tools: Wire Terminal Tool / Crimper / Wire Cutters MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 10 DATE: 9/20/05 Pull Blue and White wires from HARNESS-ENG SHUTDOWN ARMA over into engine compartment. Cut Blue wire and install (1) CONNECTOR-NYL INS BUTT 16/22GA ( ). Strip end of Red wire from existing engine wire harness and crimp in other end of CONNECTOR-NYL INS BUTT, as shown above right, connecting Blue wire to Red wire Red wire Blue wire
Tools:5/16” Nut Driver / Adjustable Wrench 12mm Socket / Ratchet Extension Air Ratchet MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 11 DATE: 9/20/05 Disconnect hose from end of air cleaner for access, as shown at left. If necessary, bend lift ring on end of engine out of way, as shown at left. Remove bolt from top of engine next to air cleaner, as shown above right.
Parts: Tools:Thread Sealant / 9/16” Deep Well Socket / Extension / Ratchet MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 12 DATE: 9/20/05 Get (1) SWITCH-WATER TEMP SHUTDOWN KBA ( ). Apply pipe dope to threads. Insert switch into engine where bolt was removed. Tighten
Parts: Tools:Wire Terminal Tool / Crimper / Wire Cutters MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 13 DATE: 9/20/05 Strip end of White wire from HARNESS-ENG SHUTDOWN ARMA and install (1) TERMINAL- FEMALE GA INSUL ( ), as shown above. Plug white wire into post on top of SWITCH-WATER TEMP SHUTDOWN KBA, as shown at bottom right. White wire
Parts: / / Tools:Thread Sealant / 9/16” Wrench / Wirecutters / Pliers / Electrical Tape MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 14 DATE: 9/20/05 Disconnect wire and remove vaporizer switch from engine. Apply pipe dope to threads of (1) FTG-HOSE BARB 1/4 MPT TO 3/8 ( ) and screw into (1) FTG-BRASS TEE ( ). Screw fittings into engine and tighten. Screw vaporizer switch into one side of FTG-BRASS TEE. Screw (1) SWITCH-OIL PRESSURE SW 75 ( ) into other side of FTG-BRASS TEE. Tighten with pliers Vaporizer switch Cut off end of White wire in HARNESS-ENG SHUTDOWN ARMA at end of conduit, as shown above. Secure White wire inside conduit with electrical tape, as shown below. White wire
Parts: Tools: Wire Terminal Tool / Crimper MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 15 DATE: 9/20/05 Reconnect Red wire to vaporizer switch, as shown at right. Install (1) TERMINAL-FEMALE GA INSUL ( ) on end of Brown wire from HARNESS-ENG SHUTDOWN ARMA and plug into end of SWITCH-OIL PRESSURE SW 75, as shown at right Brown wire Red wire
Parts: Tools:5/16” Nut Driver / Wire Cutters MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 16 DATE: 9/20/05 Reconnect hose clamps and hose on air cleaner and tighten, as shown at top left. Use (3) TIES-WIRE 8.00 IN. ( ) to secure HARNESS-ENG SHUTDOWN ARMA on both sides of engine