1. 160 BOOM ELECTICAL INSTALLATION

2. 160 BOOM CAB INSTALL INVERTER HARDWARE KIT (4) 10-32X3/4 (4) #10 Lock Washers (8) #10 Flat Washers (4) 10-32 Nuts (2) 10” ½ black loom (2) 71/2” ½ black loom BACK-UP HORN KIT (1)¼ -20 Fender Washer (1) ¼ -20 Nut (1) 800457 back-up horn (BT 0043) 160 CAB ELECTRCAL PARTS (1)72963 PTO switch (EL 0004) (1) 800414-1 PTO light (W-101731 24V bulb)-(WH 0469) (1)800051 PTO on/off plate (BT CELL 1) (1) 803220 Inverter 24V on/off plate (WH 0221) (1) 85355 Green light (12V)-(EL 0003) (1) 72963 On/off switch (EL 0004) (1) ????? 5” Terminal strip (11) 72820 Terminal block (EL 0005) (2) 75654 Terminal block end (EL 0005) K1 RELAY(1) 87541 (FI 0130)

3. 160 BOOM HARNESS MACK LIGHT HARNESS Find # Qty Part# Description 1 17 ft 86531 Wire 5Cx14 AWG 2 2 800042 Turn/tail connector 3 4 800044 Clearance connector 4 2 800043 Back-Up connector 5 2 800035 Tail light 6 4 800040 Boot 7 2 800036 Back-up light 8 3 800037 Red clearance lights 9 3 800041 Boot 10 1 800348 License plate light 11 30” ¼” Black Loom 12 2 652085 Blue ring lug 13 1 634005 Male conn 14 1 694005 Female conn R/H TAIL LIGHT L/H TAIL LIGHT BLK- #2 RED- #3 WHT-GND BLK- #4 RED-#3 WHT-GND BACK-UP MARKING LIGHTS RED-#1 WHT-GND RED-#1 WHT-GND BLK-#4 WHT-GND BLK-#4 WHT-GND HEAT SHRINK 3” HEAT SHRINK 3” BLK LOOM 30” 86531 cut wire 17’ 12 5 6 5 6 6 7 8 9 6 7 6.00” 1 GROUND….. 13 3 22 4 4 3 11 RUNLIGHTS L / TURN BRAKE R / TURN BRAKE BACK -UP FRONT VIEW MAC PLUG A B D C SIDE VIEW BACK-UP… ALARM RUNLIGHTS.. #1 #2 #3 #4 GRN/YELL

4. 160 BOOM HARNESS Find # Qty Part# Description 1 ????? Wire 2CX16 AWG BLK 600V 2 3 800037 Red clearance lights 3 3 800041 Boots 4 3 800044 Clearance light conn. MARKER LIGHT HARNESS (TOP) 2 3 6” 3” 15FT 12FT STRESS RELIEF 3/8 P/N 73783 WH 527 NOTE* Cut flex grey conduit 12 FT Yell 12-10 AWG Butt splice 1 4 X3 160/37M -30FT 42M -35FT NOTE* Drill 7/8” hole into the Bulkhead plate.

5. 160 BOOM HARNESS Find # Qty Part# Description 1 4 800037 Red lights 2 4 800041 Boot 3 4 800044 Light conn. 4 1 75756 Wire 16 AWG 2C (600V) MARKER LIGHT HARNESS (FRAME) 18FT 8 1/2FT 15FT 1FT 8 1/2FT 8FT NOTE* Connect to Boom wire Harness (TOP) 1” black heat shrink cut 10” lengths 2 layers on each side 16 AWG 2C (600V) P/N 75756 STRIP 3” 1 2 3 1 2 3 1 2 3 1 2 3 WHT WIRE GND BLK WIRE +12V

6. BOOM POWER HARNESS Instructions: Cut cable as directed for appropriate boom size. Find # Parts qty 1 801359 fuse holder WH 0452 1 2 801360 50A fuse WH0452 1 3 85614 cable 8 AWGX4C 4 256125 ½ Ring lug 4 AWG Del city 25 FT 160 37M Boom + - BLK, GRY BRN, YELL 1FT Shrink 6” Shrink 54” Loom 30 FT + - 1FT Shrink 6” Shrink 54” Loom 42M Boom 123 3 160 BOOM HARNESS 4 4 X2 CUT OFF 12IN WIRE BRN, YELL 12 CUT OFF 12IN WIRE NOTE* Crimp and solder ring lugs 32” 42” BLK, GRY 32” 42”

7. NBB RADIO INSTALLATION 160 RADIO REMOTE NOTE* Radio bracket is supplied with radio kit Install battery into radio remote. Install battery charger In cab. BOOM DECK NBB 160 Bracket Install using (3) 5/16X11/4 Bolt (6) 5/16 Flat washers (3) 5/16 Nylon lock washers NBB BOOM DECK Install whip antenna W-104744 PW-0065 WAI108573 NBB radio receiver remote kit Reed P/N 206296 Plug cable into “D” Junction box

8. 160 BOOM INVERTER INSTALLATION INSTRUCTION: Remove seat and seat Belt bracket using 5/8 socket. Cut out hole using die grinder with cutting wheel. After hole is cut out, Debur and apply Black trim P/N 10196 to edges. SIDE OF CAB REMOVE SEAT BELT BRACKET 9” 1 ¾” INVERTER TEMPLATE INSIDE CAB INVERTER TEMPLATE PART 1

9. 160 BOOM INVERTER INSTALLATION INVERTER TEMPLATE 5” BOTTOM SIDE LATCH RIGHT SIDE OF CAB INSTRUCTION: Lift cab Up. Use Inverter template and place under cab 5” from the latch, Drill 4 holes.261 drill bit. BOTTOM SIDE PART 2

10. 160 BOOM (4) #10-32X3/4” SCREW (8) #10 LOCK WASHER (8) #10 FLAT WASHER (8) #10-32 NUT INVERTER MOUNT LEG SCREW LOCK WASHER FLAT WASHER NUT FLAT WASHER LOCK WASHER NUT INVERTER INSTALLATION INSTRUCTION: Install hardware as shown below. Wire and install into compartment behind the seat. +12V +24V GND PART 3

11. 160 BOOM CLUTCH SWITCH INSTALL 4 1/2” MAC CLUTCH PETAL BRACKET CUT 4” INSTRUCTION: Install clutch switch onto bracket. Mark and pre drill holes For switch bracket using self taping screws BRACKET CLUTCH SWITCH SELF TAP SCREWS

12. 160 BOOM HARNESS IN CAB PANEL MODIFICATION 160.877” HOLE LAYOUT USE HOLE TEMPLATE, CENTER OVER 24V DC PLATE. PRE DRILL PILOT HOLES IN TEMPLATE. THEN DRILL 7/8 HOLE TO PLACE HYDRALIC PUNCH TOOL. PART 1 + + PTO OFF ON 1.50” 1.00” 24V DC + + 1.00” 5/8” 15/32”

13. 160 BOOM HARNESS IN CAB PANEL MODIFICATION 160 HYDRALIC PUNCH TOOL PART 2

14. NOTE: Install Reed marker light harness and 12V battery harness in MAC frame rail using tie wraps. NOTE: Connect (-) 12V to the battery on off selector switch, Off side as shown. NOTE: Connect 12V power cable to (+) 12V fused side on Mac battery tray 160 BOOM HARNESS NOTE: install panel into MAC cab

15. 160 BOOM HARNESS IN CAB WIRING 160 7 5 6 4 3 2 1 G G 98 +24V -24V +12V -12V INVERTER BLK/GRY +12 CHASSIE GROUND GRN/YELL BRN -12V BATT CB38 REV IGN CB43 SPARE NEUT IGN CB23 + - PTO LIGHT + - INVERTER LIGHT ON/OFF BOTTOM TOP KEY SWITCH CLUTCH SWITCH BLK (+12V) BRN (GND) BLU (+24v) 1 30A 2 3 4 5 6 7 8 5A 30A RED 10 AWG WHT GRN MAC ECM J2-10 YELL/GRN J1-6 #1 N/C N/O #2 J1-7 #3 J1-8 BLK/WHT Y2 BLU/WHT Y1 GRY/REDBRN/BLU RED/TELL (BOOM HARNESS) 2 WIRES BLU (+24) 2 BLK (+12) VIBRATOR FUSE BLOCK BLK/GRY +12 GRN/YELL BRN -12V MAC CAB P/N 85614 8AWG-4C X1 X2

16. OFF/ON PTO 160 BOOM HARNESS IN CAB PARTS 160 7 5 6 4 3 2 1 G G 98 + - PTO LIGHT + - INVERTER LIGHT ON/OFF 1 30A 2 3 4 5 6 7 8 5A 30A BOTTOM TOP KEY SWITCH N/C N/O FUSE BLOCK Find # Parts Description qty Loc 1 800369-1 Key switch 1 WH514 2 800864-1 N/O contact block 1 WH514 3 800865-1 N/C contact block 2 WH514 4 800414-1 PTO Light 1 WH469 5 802408 Clutch bracket 1 WH1158 6 800909 Clutch switch 1 WH829 7 85354 Fuse Block 8 way 1 EL0005 8 90392 Fuse, 5A 4 EL0005 9 ????? Fuse, 30A 2 10 72820 Terminal block 11 EL0005 11 75654 Terminal ends 2 EL0005 12 72824 Jumper 1 EL0005 13 72821 Rail 5 Inches EL0005 14 85355 Inverter light 1 EL0003 15 72963 Inverter switch 1 EL0003 16 87541 Relay 1 FI0130 17 W-108574 Inverter 12V – 24V 1 WH478 18 800051 PTO switch plate 1 ????? 19 803220 24V switch plate 1 WH221 1 +24V -24V +12V -12V INVERTER 15 14 19 13 10 11 12 X2 7 8 9 4 17 16 2 3 18 5 6 X4 X2 24VDC

17. 160 BOOM HARNESS IN CAB HARNESS 160 85617 Wire Wire 16 AWG-4C 34” Mach ECM..... K1 ON/OFF SWITCH Wire16AWG BRN 11”……………………… Wire 16AWG BLUE 53”………………….. K1 INVERTER (+) GRN LIGHT TB GROUND Wire16AWG BLU 48”…………… CB-23 F-7 Wire16AWG BLU 49”…………… CB-23 F-8 Wire 10AWG RED 72” ……………… 3” +24V Inverter F1/F3/F6 1 1/2” Heat shrink Wire 16 AWG BLU 46” ………………….... CB43F2 TB1 #1F4 Wire 10 AWG RED 12” …………………. DOUBLE RED FERRULE SINGLE BLK FERRULE 653105 RING YELL 692115 PUSH-ON BLU 652105 #10 RING BLU 692005 PUSH-ON BLU 693005 PUSH-ON YEL 653385 RING LUG Solder all connections PART 1

18. 160 BOOM HARNESS GND Inverter Light (-) Wire 16 AWG BRN 13” ………………………. PTO Light (+) Wire 16 AWG BLU 8” ……………………. TB2 PTO Light (+) Wire 16 AWG BRN 11” ……………………. Wire 16 AWG BLU 16” ………………………..... Heat shrink Solder all connections PTO Key Switch TB3 Heat shrink Solder all connections PTO Key Switch TB4 Wire 16 AWG BLU 16” …………………………. 5” CB GND Wire 16 AWG BRN 36” ……………….. TB GND TB5 Wire 16 AWG BLU 14” ……………………….. PTO Key Switch PTO Key Switch TB6 Wire 16 AWG BLU 14” ……………………….. DOUBLE RED FERRULE 692115 PUSH-ON BLU 652105 #10 RING BLU GROUND IN CAB HARNESS 160 PART 2

19. 160 BOOM HARNESS DOUBLE RED FERRULE 692115 PUSH-ON BLU 400677 DOUBLE LUG 652065 #6 RING LUG BLU ON/OFF SWITCH Wire 16 AWG BLU 9” …………………. F7 TB5 Wire 16 AWG BLU 12” …………………….…. PTO KEY SWITCH NO/(GRN) TB6 Wire 16 AWG BLU 12” ………………………. PTO KEY SWITCH NC/(RED) TB9 Wire 16 AWG BLU 12” ………………………... TB3 Wire 16 AWG BLU 14” ……………………….. F8 F2 IN CAB HARNESS 160 PART 3

20. 160 BOOM HARNESS IN CAB HARNESS LAYOUT 1 2 3 4 5 6 7 8 9 G G 1FT +24V -24V +12V -12V INVERTER J1-7 J1-8J1-6 J2-10 8” MAC ECM 26” CB 43 CB 23 IGN 2” K1 RELAY 652105 #10 RING LUG GROUND 8” 19” 24” 1 30A 2 3 4 5 67 8 5A 30A FUSE BLOCK + - ON/OFF MAC PANEL PART 4 INVERTER

21. 160 BOOM HARNESS BATTERY CHARGER INSTALLATION + - 71/2” Apply Velcro to back side of battery charger Place on top of cover as shown. BATTERY CHARGER B9115 Black grommet WIRE HOOK-UP BLK-----------GND BLK/WHT---CB38 Drill 7/16 Install grommet and cable INSTALL HERE AS SHOWN

22. 160 BOOM HARNESS HOPPER GRATE SAFTEY SWITCH + + + + NOTE: The grate cam may need to be Adjusted. When the grate is closed the switch needs to be closed. BROWN WIRE Silicone cable in side of box. Cable 802700 (WH 0467) Connect to prox switch box S10 (3) PROXY BOX NOT USED RODSIDE S16 S15 HEADSIDE S10 BLACK WIRE HOPPER GRATE SAFTY SWITCH W-109027 (WH0511) P/N 803105 SAFETY SWITCH