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Presentation transcript:

Presentation Template PBU Screening Panel Presentation Template

Sample Content General Introduction General Layout of PBU Shop Drawings Manufacturing Process Delivery and Storage On-Site Installation Homeowners User Manual Maintenance and Renovation Annual Production Capacity Additional Info

PBU System – General Introduction Material of Wall Panel¹, Floor and Ceiling Technical details² of Wall Panel, Floor and Ceiling (e.g. thickness³, density, weight4, fire rating etc) Minimum floor-to-floor height required 1 – Please refer to the PBU Performance Requirement Item 1.2 (a) & (b) for the specific requirements on PBU wall panels 2 – for non-concrete materials used to construct the carcass of the PBU (wall, floors, ceiling, supporting studs etc), please provide references of the technical specs/standards (local or overseas) as well as calculations or test reports (where necessary) to prove the materials’ durability over the long term 3 – Please specify thickness of PBU floor slab, wall panels and false ceiling 4 – Please provide the weight of the PBU when it is fully finished and completely fitted-out (i.e. with floor and wall tiles, sanitary wares, cabinetry, shower screen etc)

PBU System – General Introduction Extent¹ of finishing and fitting works completed off-site (what items are done off-site and what items are done on-site?) Type of tiles (including tiling method) Type of floor trap If any metal components were used, please provide details on the corrosion protection and life span of the metal components 1 – Please refer to the PBU Performance Requirement item 1.1 for the definition of PBU (which states what items must be included and completed off-site)

General Layout of PBU (with a sample unit layout) To provide a general layout of a PBU (must include a sample floor plan of the apartment unit in order to show the PBU’s possible positions in relation to the other rooms/structural element of the apartment) Locations of concealed services (pipes, M&E etc) Location of vertical stack (must be accessible from outside the PBU but within the DU or common areas) Location of maintenance panel within the PBU Possible locations for the manufacturer’s label (including a sample label¹) Possible locations² for grab bar(s) installation (please clarify if additional reinforcement is required) 1 – content of the manufacturer’s label can be found in the PBU Performance Requirement under Item 1.6 2 – for non-RC PBU, additional reinforcements may be required to be put in place in advance for future installation of grab bars. As such, for non-RC PBU, please indicate the possible locations where such reinforcements will be done during the manufacturing process so that homeowners can install the grab bars themselves in the future (please also refer to the PBU Performance Requirements Item 1.5)

Shop Drawings Shop drawings showing typical details of PBU Typical details of interfacing between PBU wall panel to PBU floor slab Typical details of interfacing between PBU wall panel to wall panel Typical details of interfacing between PBU wall panel to structural floor slab or corbel Connection details of sanitary wares and/or other fittings to PBU wall/floor Supporting Documents Required (in PDF) – Shop Drawings of typical PBU

Shop Drawings Method of window installation Typical details of interfacing between PBU wall panel and external wall (at window openings) Supporting Documents Required (in PDF) – Shop Drawings of typical PBU

Design Considerations Are there specific design considerations made to cater for drainage of water leakages? Does the PBU system utilise single slab or double slab system? Please provide details of the supporting beam/corbel where necessary Supporting Documents Required (in PDF) – Shop Drawings of typical PBU

Manufacturing Process Step-by-step description (flowchart with illustrative photos where possible) on the manufacturing process, including: Water-proofing details (e.g. ??? mm upturn) QC test details & schedule (e.g. when to conduct each watertightness test at what section of the PBU, static loading test on sanitary wares etc) Supporting Documents Required (in PDF) – Full method statement of manufacturing process, including all QC test details and test schedule

Delivery and Storage Transportation arrangement (including protective measures towards potential cracks/damages to PBU structure, internal finishes and fittings PBU during lifting and delivery) Possible storage arrangement

On-Site Installation Installation method statement (can provide a pictorial summary in the slides, and separately provide the full method statement as a PDF supporting document) Structural details and calculations on the lifting support¹ (same as above) Protective measures taken to prevent damages/theft after PBU is installed on-site Supporting Documents Required (in PDF) – Sample Installation Method Statement, Structural details & calculations on the lifting support 1 – Please provide details and embedment length of the lifting hook from the PBU. Please provide details on the lifting frame and explain how it counters the centre of gravity of the PBU during hoisting

On-Site Installation Please clarify if site workers can complete the installation of pipe connections, gas water heater/electric storage heater without entering the PBU? Supporting Documents Required (in PDF) – Sample Installation Method Statement, Structural details & calculations on the lifting support

Homeowners User Manual To provide the content page of the sample homeowners user manual¹ (to show what info will be included) 1 – Please refer to the PBU Performance Requirements Item 1.7 Supporting Documents Required (in PDF) – Full sample of homeowners user manual (if available)

Maintenance/Renovation Method statement on maintenance/renovation works, including How to carry out tile replacement works How to carry out pipe repair/replacement works if there is chokage (especially for embedded pipes) What is the minimum space requirement between the false ceiling and underside of top slab to allow for maintenance work and/or install water heater drum?

Annual Production Capacity Local Plant Overseas Plant (if applicable)

Additional Info Provision for training of Installers/Renovators (for new systems uncommon in the local industry) Any other relevant supporting info¹ 1 – If drywalls are used as part of the PBU wall panels, please submit the following test reports/certificates: a) SS492:2001 b) BS 476: Part 6: 1989 c) BS 476: Part 7: 1997 d) BS EN 320 e) BS EN 322 f) ASTM G21-96 g) ASTM C1185 h) ASTM D1037 i) ASTM D5116-06 j) ASTM E90 ISO 140 Part 3 k) ISO 8336: 1993 l) AS/NZS 2908:2 – 1995 m) AS/NZS 2908:2:2000 n) ASTM C1185, C1186-99 o) Tile bonding strength test