National Lead Smelting Company RASASS

National Lead Smelting Company (RASASS) For Clean Environment National Lead Smelting Company RASASS

National Lead Smelting Company National lead smelting company (RASAss) experience in recycling lead acid batteries and its impact on the environment Presented by: ANAS HAFIZ Executive Manager, National Lead Smelting Co. Ltd.(Rasass), Riyadh. National Lead Smelting Company RASASS

National Lead Smelting Company AGENDA Profile of National Lead Smelting Co. RASASS Headlines of environmental issue related to Lead. Scrap Collection System RASASS process verses : Back yard smelters operation Laboratories Acid analyses For Clean Environment National Lead Smelting Company RASASS

National Lead Smelting Company Rasass profile The National Industrialization Company (TASNEE), one of the leading companies in Saudi Arabia, in association with others developed the idea of forming the National lead Smelting Company Ltd. (RASASS). Rasass, situated in Riyadh’s Second Industrial Area, commissioned and erected according to specifications pertaining to Saudi Environmental Laws. Hi-Tech facility is used to treat and process the Used Lead Acid Batteries (ULAB’s), considered as one of the hazardous waste. National Lead Smelting Company RASASS

National Lead Smelting Company Vision of the Company Effective participation in environmental protection and preservation thru recycling of used lead acid batteries generated in the region thru a state of art facility and producing top quality lead to satisfy the regional lead consumers based on the added value approach Mission Preservation of Clean Environment Participation in GDP Growth Commercial Gain Technology Transfer to the region Creating job opportunity National Lead Smelting Company RASASS

National Lead Smelting Company Rasass profile Riyadh Plant (RASASS) Location: Second Industrial City – Riyadh Area: 28,000 Sq. Meter Capacity : 60,000 ton input -- 36,000 ton output Jeddah Plant (TTLSP) Location : Fifth Industrial City -- Jeddah Area : 13,500 Sq. Meter (2 Sites) Capacity : 30,000 ton input -- 18,000 ton output Rasass is the recipient of GCC award for “The Best Environmental Activities for the year 2000/2001” Rasass is holding the ISO-9001:2000 certification of manufacturing industry for metals. National Lead Smelting Company RASASS

National Lead Smelting Company AGENDA Profile of National Lead Smelting Co. RASASS Headlines of environmental issue related to Lead. Scrap Collection System RASASS process verses : Back yard smelters operation Laboratories Acid analyses For Clean Environment National Lead Smelting Company RASASS

Environmental protection The protection of Natural environment is the most important goal for the human beings. It is the most distinguished vision for preservation, safety and protection of the nature and for taking care of human prosperity and its life cycle on the earth. Rasass is participating in the protection of natural environment and in the service of the society by recycling the scrap batteries, which are dangerous for environment, by producing useful materials, utilizing high-tech process. National Lead Smelting Company RASASS

Used lead acid batteries ULAB’s contain heavy metals like mercury, lead, arsenic, selenium, nickel, and others which contaminate environment if improperly disposed, contaminated ACID in the battery may drain through the land fill and destroy the plants and spoil the underground water resources. ULAB’s, considered waste and harmful to our environment, recycling it is the best for the planet and human . Recycling keeps heavy metals out of landfills and maintain clean air, It also saves resources because of recovering plastic and metals which can be used again . National Lead Smelting Company RASASS

National Lead Smelting Company Close Loop Of Lead Recycling In Rasass Rasass Produce Lead Batteries Industries Batteries Market Consumes of Batteries Scrap Market National Lead Smelting Company RASASS

HEADLINES OF BAIZEL CONVENTION No movement of the hazardous material across the borders of the countries who signed the convention until and unless there is no proper treatment facility for such material in that country. If there is no proper facility of treatment of such hazardous material in any such country then that country can export the material only to a country which have a treatment facility of such material with a written approval from both the authorized exporting and importing countries including all transit countries through which this hazardous material will cross. National Lead Smelting Company RASASS

National Lead Smelting Company AGENDA Profile of National Lead Smelting Co. RASASS Headlines of environmental issue related to Lead. Scrap Collection System RASASS process verses : Back yard smelters operation Laboratories Acid analyses For Clean Environment National Lead Smelting Company RASASS

Market Dealers for segregation of material Source of Scrap Auction G S Bancher W.S. Etc. Market Dealers for segregation of material Specialized Dealers Export RASASS B.Y.S Responsible Companies National Lead Smelting Company RASASS

National Lead Smelting Company AGENDA Profile of National Lead Smelting Co. RASASS Headlines of environmental issue related to Lead. Scrap Collection System RASASS process verses : Back yard smelters operation Laboratories Acid analyses For Clean Environment National Lead Smelting Company RASASS

National Lead Smelting Company Processing of ulab’s The Operation process of Rasass : Collecting scrap batteries from market. Crush it in special hammer. Segregate the parts into paste, metal, polypropylene and acid. Acid will be treated chemically to produce Sodium Sulphate as by product. The Lead metal and past will be treated in very special rotary furnace where Lead bullion is formed. The Lead is finally refined and casted then shipped to clients. National Lead Smelting Company RASASS

National Lead Smelting Co. RASASS Processes flowchart National Lead Smelting Company RASASS

National Lead Smelting Company Rasass Furnace Mouth National Lead Smelting Company RASASS

Used Batteries Collection System Back yard Smelters RASASS National Lead Smelting Company RASASS

National Lead Smelting Company Safety And Human Care Back yard Smelters RASASS National Lead Smelting Company RASASS

National Lead Smelting Company Treating Acid Method Back yard Smelters RASASS National Lead Smelting Company RASASS

Process Monitoring System Back yard Smelters RASASS National Lead Smelting Company RASASS

Furnace and Fume Control Back yard Smelters RASASS National Lead Smelting Company RASASS

Casting and Handling Finish Product Back yard Smelters RASASS National Lead Smelting Company RASASS

National Lead Smelting Company AGENDA Profile of National Lead Smelting Co. RASASS Headlines of environmental issue related to Lead. Scrap Collection System RASASS process verses : Back yard smelters operation Laboratories Acid analyses For Clean Environment National Lead Smelting Company RASASS

Lab and quality control Rasass National Lead Smelting Company RASASS

Level of Some Elements in Used Batteries Compared with Allowed Level Levels for Used Car Battery (ppm) Allowable Limit As per MEPA Doc. #1409-01 Article 13-d-3 Difference % Pb 2.5 0.1 2500% As 31 31000% Cr 0.3 300% Ni 1.1 0.2 550% Zn 1.8 1 180% Cu 9.2 4600% Sb 5.3   National Lead Smelting Company RASASS

National Lead Smelting Company Total Scrap Collected & Treated In RASASS Up to end of 2013 Total Scrap Collected Ton 1,120,913 Total Scrap Treated Ton 1,109,119 If Rasass was not existing where this material would go ????? National Lead Smelting Company RASASS

National Lead Smelting Company Thank you….. National Lead Smelting Company RASASS