CL4NX +Dispenser (KITTING MANUAL) 原　本 BARCODE PRINTER CL4NX +Dispenser (KITTING MANUAL) WWCL05200: Dispenser kit 13/Feb/2014 Production Engineering 2 Group Production Engineer Dept SATO TECHNOLOGY　CO.,LTD　 APPROVED CHECKED INCHARGE PE-E30A02

CL4NX +Dispenser: KITTING MANUAL DISPENSE ASSY 9 R291150xx RELAY PCB ASSY 1 D3 REWIND ASSY D4 REWIND CORE SUB 10 R285180xx EXT PCB ASSY 1 11 R284310xx EXT POWER CABLE SET 1 12 R288240xx EXT SIGNAL CABLE SET 1 M3X6mm (LARGE WASHER) S1 MD4300622 PAN SCREW SW+WL (2JP3006 SW+WL) 2 1 P554220xx OILES BEARING (80B-2220) For Rewind AJ plate 5 P547780xx REWIND AJ PLATE 1 2 P554290xx REWIND SP 1 3 P047260xx OILES BEARING (80B-0810) 1 M3X6mm (SMALL WASHER) 6 P174880xx BALL BEARING 1 S6 MD3300622 PAN SCREW SW+WS (2JP3006 SW+WS) 2 For RELAY PCB Assy 4 P547840xx REWIND LOCK PLATE 1 7 P547680xx DIS. PLATE 1 M4X10mm (LARGE WASHER) S2 MD4401022 PAN SCREW SW+WL (2JP4010 SW+WL) 4 S7 MD4300622 PAN SCREW SW+WL (2JP3006 SW+WL) 4 For Rewind Assy M3X6mm (LARGE WASHER) M3X6mm (LARGE WASHER) S3 MD4300622 PAN SCREW SW+WL (2JP3006 SW+WL) 2 For Dispense Bar & DIS Front cover M4X10mm (SMALL WASHER) M3X8mm (LARGE WASHER) S4 MD3401028 (Black) PAN SCREW SW+WS (8JP4010 SW+WS) 2 S5 MD4300828 (Black) PAN SCREW SW+WL (8JP3008 SW+WL) 4 8 R295120xx BASE COVER SET (DIS) 1 For DIS Front cover For Dispense Assy

CL4NX +Dispenser: KITTING MANUAL <Preparation tool and Caution> *Phillips screwdriver +No.2 *Nipper Please turn OFF the power before assembling the dispenser. <Procedure (Dismantle)> 1. Open the open-cover, and Head-open 2. Remove (1) screw, and take-out (2) and (3) . 3. Remove (4) screw, and take-out (5) Cover-LH. (3) FRONT COVER BOTTOM (LH) (2) BOTTOM (1) PAN SCREW SW+WL (MD3401428): 2pcs Reuse Disuse Slide Notes> When remove the cover LH, Please be careful that the cover does not touch the PCB ↑　Deformed Capacitor by contact with the cover　 (4) PAN. SCREW SW+WL (MD4401022) (5) COVER LH Reuse Slide & Lift up

CL4NX +Dispenser: KITTING MANUAL 5. Remove (6) screw, take out (7). 6. Remove (8) screw, take out (9). 7. Delete (modify) the circle shape of (9) Use the nipper, please cut the ribs (3-places) of joint. Disuse (6) PAN SCREW SW+WL (MD4300622): 1pcs Slide (7) DIS BLIND COVER (9) LABEL HOLDER GUIDE -RH (8) BIND P-TIGHT SCREW (MH2300822): 3pcs Reuse Reuse (Need modify) Modify method of Label-hold-guide-RH Delete After modification Joint Nipper Notes>Without burr on the cut surface of the LABEL HOLDER GUIDE -RH

CL4NX +Dispenser: KITTING MANUAL <Procedure (Assembly)> 8. Attach (10), fix by (11) screw. 9. Re-attach (12), fix by (13) screw. (10) REWIND MOTOR SUB (11) PAN SCREW SW+WL (MD4401022): 4pcs KIT items KIT items Torque : 14.0～16.0 Kg･cm Slide (12) LABEL HOLDER GUIDE -RH (13) BIND P-TIGHT SCREW (MH2300822): 3pcs Reuse (modified parts) Reuse Torque : 3.5～4.5 Kg･cm

CL4NX +Dispenser: KITTING MANUAL Fit the shape 10. Pass thru (14), (15), (16), (17) to Rewind-shaft , and fix by (18). 11. Attach (19), fix by (20) screw. 12. Attach (21) and (22), and fix by (23) screw. 13. Connect the cable (24) and (25) and Dis-motor-cable to power-supply and EXT-PCB (14) COLLAR (BIG) (15) SPRING (16) REWIND CORE ASSY (17) COLLAR (SMALL) KIT items (18) LOCK PLATE DIS-POWER CABLE DIS-MOTOR CABLE EXT-PCB DIS-POWER CABLE KIT items (19) EXT PCB (20) PAN SCREW SW+WL (MD4300622): 4pcs (23) PAN SCREW SW+WL (MD4300622): 2pcs (22) ADJUST PLATE (21) BALL BEARING (24) DIS-POWER CABLE (25) DIS-SIGNAL CABLE POWER SUPPLY Torque : 7.0～8.0 Kg･cm ( KB cable) DIS-SIGNAL CABLE Torque : 7.0～8.0 Kg･cm

CL4NX +Dispenser: KITTING MANUAL 14. Connect the (0) Option-cable on (26) Relay-PCB * Option-cable is printer-side items. 15. Connect Dispense-unit’s cable (Dispense Sensor-cable to Relay-PCB 16. Attach (26), fix by (27) screw. 17. Attach (28) 18. Attach (29), fix by (30) screw. (26) RELAY-PCB KIT items (27) PAN SCREW SW+WS (MD3300622): 2pcs (0) OPTION CABLE Dispense Sensor cable (from Dispense Unit) Torque : 3.5～4.5 Kg･cm (28) FROTN COVER UNDER (LH) (29) DISPENSE UNIT Reuse (30) PAN SCREW SW+WS (MD4300828): 4pcs KIT items KIT items Torque : 7.0～8.0 Kg･cm

CL4NX +Dispenser: KITTING MANUAL 19. Open the Dispenser-unit. 20. Attach (31), fix by (32) screw. <Note> Refer to below photo. Set to match Center-line of Dispense-bar and ▲ mark (of Engine-frame), then fix it by screw. 21 Attach (33), fix by (34) and (35) screw 22. Close the Dispenser-unit. 23. Attach (36), fix by (37). Fin　(Conversion) (31) DISPENSER BAR (34) PAN SCREW SW+WL (MD3401028): 2pcs Open (35) PAN SCREW SW+WL (MD4300622): 1pc (33) FRONT COVER UNDER (DS) (32) KIT items Center line Torque : 7.0～8.0 Kg･cm Torque : 7.0～8.0 Kg･cm Torque : 14.0～16.0 Kg･cm (37) PAN. SCREW SW+WL (MD4401022) (36) COVER LH Reuse Slide Torque : 14.0～16.0 Kg･cm

CL4NX +Dispenser: KITTING MANUAL <Check and adjust after assembly Dispenser-kit> <Preparation (set the Label, etc)> (1) Set Pressure roller in center of used label. (2) Set Label and Ribbon to Printer Label: Peel off the label (about 30cm) from Label roll (3) Open the thermal-head (4) Open the Dispense-unit, pass thru the Label into it. (5) Clip the edge of backing paper by Rewind-core-lever. *Winding direction is CCW： refer to below procedure (6) Close the thermal-head (7) While winding the Rewind-core (pull backing-paper), close the Dispense-unit (8) Power ON the printer (9) Print the Factory print, check the below function Label Route Set method of Pressure roller Pressure-roller SLIDE Set method of backing-paper to Rewind-core ① ② ③ Rewind-lever ① Pull the Rewind-lever ② Set backing-paper ③ Push lever until inner-most Set method of Label to Dispenser unit ④ ④ Close the head ⑤⑥ While winding (pulling) backing-paper lightly, close the Dispense-unit <Note> Confirm that it does not loosen the backing-paper on Dispense-bar If it has loosen (NG), perform ⑤⑥ again. ⑤ OK NG (loosen) platen Thermal-head Dispense-bar Pressure- roller ⑥

CL4NX +Dispenser: KITTING MANUAL <Check and adjust after assembly Dispenser-kit> <Test printing method> (1) Power ON the CL4NX printer (press ｢Power」key) (2) Press ｢　　　｣, change “Online”  “Offline” (3) Press ｢Enter｣ key, display the “Settings” (4) Press ｢　　or ｣key several times Change Settings-menu; “Printing”  “Tools” (5) After select “Tools”, press ｢Enter｣ key x 3-times (6) After display “Factory”, press ｢Soft-R｣ key. Printer will be start printing the Factory-test-print. When you want to stop printing, press ｢Soft-R｣ key again. Power Soft-R // Soft-L Back Enter Navigation //

CL4NX +Dispenser: KITTING MANUAL Power Soft-R // Soft-L Back Enter Navigation <Check and adjust after assembly Dispenser-kit> <Check contents and adjust> Ⅰ. Dispense-Sensor function Confirm that the next-label is printed when peeling-off the label. (next-label does not printed before peeling-off the label) Ⅱ. Dispense functions (1) Confirm the label condition of after peeling-off If it is a/b (NG) case, please adjust “Offset” (a) Label is not retained on Dispense-bar (b) It doesn’t take peeling the label easily Backing-paper Label OK 2~4mm (Reference) NG NG <Adjust method of “Offset”> (1) Set “Offset” value In case of (a); Offset value  Reduce ( ) (b);  Increase ( ) (2) After setting, By press ｢Soft-R｣ key, printer is issued Test-printing. When Label-pitch is less than 100mm, Press ｢　　 ｣ x3 times, press the [Soft-R] key. Confirm the label-stop position is OK or NG. If it was NG, please perform (1)~(2) again. Then If printing-position needs to adjust, please set it by “Pitch” value. Test-print Label stop position adjust Printing position adjust //

CL4NX +Dispenser: KITTING MANUAL <Check and adjust after assembly Dispenser-kit> Ⅱ. Dispense functions (2) In case of printing (alignment) is slanting, or backing-paper is slant loading by rewind-core. Adjust the slope angle of Dispense-bar Adjust method (1) Loose the screw (2) After adjust, fix screw Center line

CL4NX +Dispenser: KITTING MANUAL <Packing method> 1. Remove Small-piece from Cushion (Bottom-Front) ~with Dispenser model Cushion (Top Front -L) Cushion (Top Rear) Cushion (Top Front -R) Cushion (Bottom-Rear) Modify the Cushion (Bottom-Front) +DS model (1) CUSHION (BOTTOM-FRONT ) Carton-case Remove the Cushion piece from Cushion (Bottom-Front) * This small piece is not use for +DS model, please throw away it. Cushion (Bottom-Front): modified Cushion (Bottom-Rear) SLIT hole Printer direction (Top-Front –L) (Top-Front -R) (Top-Rear) Front Rear