Contamination Control Solutions Breather Filters Oil Filtration

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Presentation transcript:

Contamination Control Solutions Breather Filters Oil Filtration Wes Jones General Sales Manager Beach Filter Products Hanover, PA

Contamination Control Business Growing over 25%/Year Why? 75% of equipment failures due to lubricant contamination. Water & particle contamination source: 70% through oil reservoir breather/filler cap 30% from new lubricant Lubricant Contamination can be controlled Filter new oil before use Keep it clean and dry with a breather filter Beach Filter Products

Proactive, Holistic Approach The Problem We Help Solve – Contamination Particles cause 82% of wear in the 6 main industrial sectors in Canada – National Research Council of Canada “Bearings can have an infinite life when particles larger than the lubricant film are removed.” – SKF “Compared to 40-micron filtration…wear was reduced 70% with 15-micron filtration.” – General Motors through SAE Lubricant contamination is a leading cause of machinery failure Cost of removal = 10X cost of prevention Contamination is responsible for as much as 75% of the wear that leads to mechanical failure - 70% enters through the breather cap - 30% from new oil Cost of removal – (self-explanatory) breathers are cheaper than oil filtration systems Cont. Leading Cause – refer to the Natl Research Council of Canada in the box on the right Turn the 80% around and explain that if 80% of the wear is due to contamination, that means only 20% of the money spent on the machine is being productive. The SKF quote is directed at Journal bearings. Journal bearings, if properly lubricated, never make metal-to-metal contact. If the bearing is sized correctly and the oil kept clean, it can last forever. Lastly, the GM/SAE stat is for a small-block 350. The motor lasted 8 times longer on the test stand by simply changing the oil filter. Proactive, Holistic Approach Beach Filter Products - Confidential Beach Filter Products

Gulf Coast Bearings Training Materials Cleaner Oil = Up to 10X Better Reliability © Copyright Noria Corporation, used with permission Example: Improve particulate level from ISO code 21/18 to 14/11 Rolling Element bearings get 4.5 times more service life Beach Filter Products Des-Case Corporation 4 4

Gulf Coast Bearings Training Materials Less Water = Longer Equipment & Lubricant Life Example: Improve moisture level from 500ppm to 100ppm  Rolling element bearings get 2.3 times more service life © Copyright Noria Corporation, used with permission Beach Filter Products Des-Case Corporation 5 5

Lubrication Transformation Services Beach: One-Stop Shop for Contamination Control Lubrication Transformation Services Quantify / Design Execute Educate Monitor From the Outside – In From the Inside – Out Standard Desiccant Breathers Portable Filtration Specialty Breathers Filter Carts & Drum Filter Carts Extreme Duty Breathers Compact Filtration Hybrid Breather-Aquaguard® Dedicated Filtration: Hybrid Breather-Aquaguard® V Depth Filtration Extended Series Breathers Vacuum Dehydration & Water Separation Rebuildable Steel Breathers Lubricant Management Systems Non-Desiccant Breathers Custom Filtration Adapter Kits NEW Products ISOLink Oil Transfer container High Tech Pitcher for oil transfer New Beach Filter Products