Making better transistors: beyond yet another new materials system

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Presentation transcript:

Making better transistors: beyond yet another new materials system Dagstul Worshop, Feb 6-11, 2017. Making better transistors: beyond yet another new materials system   Making better transistors: beyond yet another new materials system. In ~55 years of IC development, industry has concentrated on making switches smaller; universities have mostly concentrated on the complementary role of making them from new materials. Thus has university electron device research progressed from silicon to germanium and SiGe, the arsenide, phosphide and then antimonide III-V's, then carbon nanotubes, and today 2D semiconductors. Beyond SiGe, there seems but little hope that these more recent materials might benefit transistors in computer ICs. Perhaps we should focus instead on improving their shape ? Corrugating a FET channel, in the style of a folded piece of paper, produces a device with transport distance much larger than its footprint; we can use this to improve electrostatics and suppress source-drain tunneling currents in few-nm-footprint transistors. Corrugating the channel in the perpendicular direction increases the drive current per unit IC area, which we then might trade for lower-voltage, lower-power operation. With FETs, making low-resistance yet small contacts is as much a problem as is making short gates: should we corrugate the metal-semiconductor interface to reduce the interface resistance ? Or, should we change their band structure ? In tunnel FETs, we can add several heterojunctions, and so increase the desired on-state tunneling currents while decreasing the unwanted off-state leakage currents. Yet, I can offer nothing beyond this single example, albeit one that I presently find of great interest. Finally, perhaps we might change their function ? One focus of this workshop is to explore the merging of logic and memory. We might do this at either within the transistor or within low-level logic design. It is not yet clear to this circuit designer that a logic-plus-memory transistor would be markedly more useful than, for example, simple merged logic using pass transistors and gate capacitances. I will do my best to examine their potential utility. Mark Rodwell, University of California, Santa Barbara

What does VLSI need ? Small transistors: plentiful, cheap Small transistors→ short wires small delay CVDD /I low switching energy CVDD2/2 Ion Large on-currents small delay CVDD /I Low supply voltages low energy CVDD2/2 Low leakage current thermal: Ioff > Ion*exp(-qVDD/kT) want low VDD yet low Ioff.

Transistor Research Make the switch smaller (scaling) Make it from different materials Change its shape Change its internal operation: bandgap engineering Change what we do with it.

We can't make MOSFETs much smaller Tunneling: can't make gate insulator any thinner → smaller devices have poor electrostatic control, don't turn off Tunneling: can't make channel much shorter → smaller devices have high source-drain tunneling, don't turn off Expensive lithography: EUV, multiple patterning

New Materials: III-V semiconductors ? S. Lee et al., VLSI Symp. 2014 Lg~25 nm record for III-V N+ S/D Vertical Spacer = best UTB SOI silicon

New Materials: 2-D semiconductors ? Does 1-atom-thick channel help ? 2D or 3D: the gate oxide won't scale the oxide sets a minimum gate length 1-atom-thick channels don't help much Silicon If oxides won't scale, we must make fins with 2D, can we make fins ? later, will need to make nanowires... MoS2 Ballistic drive currents don't win either high m*, and/or high DOS mobility sufficient for ballistic ? Phosphorene

When it gets crowded, build vertically Los Angeles: sprawl Manhattan: dense 2-D integration: wire length # gates1/2 3-D integration: wire length #gates1/3 LA is interconnect-limited 1) Chip stacking (skip) 2) 3D transistors: corrugation (change the shape)

Corrugated surface→ more surface per die area

Corrugated surface→ more current per unit area Cohen-Elias et al., UCSB 2013 DRC J .J. Gu et al., 2012 DRC, Purdue 2012 IEDM

Corrugation: same current, less voltage, less CV2

Forming tall fins by sidewall regrowth (ugly) Cohen-Elias et al., 2013 DRC

Confined Epitaxial Lateral Overgrowth L. Czornomaz et. al, (IBM) 2015 & 2016 VLSI Symposia Semiconductor regrowth into hollow glass boxes formed on wafer surface Semiconductor thicknesses controlled by ALD layer thickness: atomic precision

CELO: Can we grow 3-D structures ? With a few process tricks, can we make growth templates for 3-D structures ?

Fixing source-drain tunneling by increasing mass ? Source-drain tunneling leakage: Fix by increasing effective mass ? This will decrease the on-current: (also increases transit time) long gate→ big shorter gate→ smaller ? less current ! wider→ more current big again !

Fixing source-drain tunneling by corrugation CY Huang et al, 2015 DRC Transport distance > gate footprint length Only small capacitance increase

Fixing source-drain tunneling by corrugation ? CELO growth over ridge 3D structure transport length >> footprint improves electrostatics ...like finFET improves S/D tunneling ...unlike finFET Gate oxide is SiOxNy , not HfO2 → thinner @ given leakage How to reduce gate footprint below ~5nm ?

Changing the band structure: tunnel FETs TFET: bandgap of p-type source truncates source thermal distribution: Problem: 4-6nm tunnel barriers→ ~3% tunneling probability→ very low current.

[110] gives more on-current than [100] P. Long et al., EDL 3/2016 [110] gives more on-current than [100] valence band high confinement mass low transport mass low confinement mass high transport mass

Add more Heterojunctions: much more current. Source HJ: S. Brocard, et al., EDL, 2/2014; Channel HJ: P. Long et al., EDL 3/2016 Added heterojunctions→ greater built-in potential→greater field→ thinner barrier → higher tunneling probability (~80%)→ 30:1 more current.

3HJ still have higher ON/OFF ratio than GaAsSb/InAs 3HJ 516A/m GaAsSb/InAs 75A/m P. Long, J. Huang, M. Povolotski: Purdue, Unpublished 3HJ still have higher ON/OFF ratio than GaAsSb/InAs when acoustic and non-polar optical phonon scattering are considered.

Changing the function: ferroFETs ? This won't work need tri-state driver or an input switch. why not this ? or this ?

Multiple Supplies for Low-Power Logic Given 200 mV swings on long interconnects, Line receivers provide 0.1 mA/mm output with 0.1 mA/mm leakage Line drivers, and logic gates provide 3 mA/mm output with 0.1 mA/mm leakage Is cost in added die area acceptable ?

(backup slides follow)

Record III-V MOS S. Lee et al., VLSI 2014 Lg~25 nm N+ S/D record for III-V N+ S/D = best UTB SOI silicon Vertical Spacer

Vertical FETs ???? Can have a smaller footprint. No clue how to make it ! III-V nanowire growth: much too big

3D→shorter wires→less capacitance→less CV2 All three have same drive current, same gate width Tall fin, "4-D": smaller footprint→ shorter wires

Minimum Dielectric Thickness & Gate Leakage Thin dielectrics are leaky High-er materials have lower barriers → 0.5-0.7nm minimum EOT constrains on-current electrostatics degrades with scaling → fins, nanowires

Quick check: scaling limits NEMO ballistic simulations finFET: 5 nm physical gate length. Channel: <100> Si, 0.5, 1, or 2nm thick dielectric: er=12.7, 0.5 or 0.7 nm EOT N+ S/D: 5*1012/cm2 simulation Given EOT limits, ~1.5-2nm body is acceptable. Source-drain tunneling often dominates leakage.

TEM images of Lg~12 nm devices N+InGaAs ~ 8nm Cross-setion N+InP Ni InP spacer Top View InAlAs Barrier tch~ 2.5 nm (1.5/1 nm InGaAs/InAs) 29

ID-VG and ID-VD curves of 12nm Lg FETs Lg-12nm Ioff~1.3 nA/μm Ion~1.1 mA/μm Ion/Ioff > 8.3∙105 30

InP HBTs: 1.07 THz @200nm, ?? @ 130nm ? Rode et al., IEEE TED, Aug. 2015

130nm /1.1 THz InP HBT: ICs to 670 GHz 340 GHz dynamic frequency divider 614 GHz fundamental VCO M. Seo, TSC / UCSB M. Seo, UCSB/TSC IMS 2010 300 GHz fundamental PLL 620 GHz, 20 dB gain amplifier M Seo, TSC IMS 2013 also: 670GHz amplifier J. Hacker , TSC IMS 2013 (not shown) M. Seo, TSC IMS 2011 204 GHz static frequency divider (ECL master-slave latch) 220 GHz 180 mW power amplifier 81 GHz 470 mW power amplifier Z. Griffith, TSC CSIC 2010 T. Reed, UCSB CSICS 2013 H-C Park UCSB IMS 2014 Integrated 300/350GHz Receivers: LNA/Mixer/VCO 600 GHz Integrated Transmitter PLL + Mixer M. Seo TSC M. Seo TSC