1. Series 2000
Industrial Measurement & Control

2. Series 2000 One Range - All Solutions
C O N T R O L L E R S
I N D I C A T O R S
Temperature control and indication
Program & atmosphere control
Valve positioning controllers
Flow and pressure control
Process control and indication

3. PROGRAMMER, ADVANCED CONTROLLERS
GENERAL PURPOSE
MINATURE
Discrete controller markets & applications
Series 2000
Previous Generation
2100
2200
2400
Semiconductor
Crystal growing
Diffusion
M.B.E
Simple heating & cooling
Small ovens, chillers
Injection moulding
Heat treatment
Furnaces
Food & brewing
Blending, baking
Refrigeration
Fermentation, Pasteurisation
Ceramics & bricks
Dryers
Kilns
Plastic & rubber
Solid extrusion
Wire coating
Film extrusion, Pipe extrusion
Glass
Melting
Forehearths
Lehrs
Heating & ventilation
Gas burner & boiler control
Aerospace & automotive
Carburising furnaces, creep testing
Environmental chambers, Autoclaves,
Engine test beds, Infra-red paint drying
Chemical and Pharmaceuticals
Reaction vessels
Fermenters
Pressure, flow, level, PH

4. Series 2000 concept All popular DIN panel size formats
C O N T R O L L E R S
I N D I C A T O R S
All popular DIN panel size formats
Scalable range of control solutions
Custom configurable
Single, consistent user interface style
Best in class control performance
Consistent mechanical design
Range of communication protocols supported

5. Series 2000 controller family
1/32
1/16
1/8
1/4
DIN panel size
Key Features
Compact
Controller/ Alarm functions Fixed build
Logic & Relay
Simple timer
2100
Dual display
Modular build
Communications Analog output
Valve positioner
Simple timer
2200
Plug-in modules
Dual PV input
Programmer Run/ Hold & Auto/ Manual key Communications Analog output
Valve Positioner (w feedback)
Cascade & Ratio control
2400

6. Series 2000 controller mechanics
2100
2200
2400
Series 2000 controller mechanics
1/32 & 1/16
1/16, 1/8 & 1/4
DIN Panel sizes
103mm
150mm
Case depth
NEMA 4X, IP65
Front panel sealing
Single
Dual
Display
Fixed build
Two output modules+
1 comms option
Three I/O modules+ 2 comms options
Modularity
Additional function keys
Auto/ Manual Run/ Hold

7. Series 2000 control 2100 2200 2400 On/ Off, PID Control modes 4 Hz
Sampling Rate
2uV
Measurement resolution
Heat/ Cool (time prop only)
Heat/ Cool (time prop+ analog), Valve position
Heat/ Cool (time prop+ analog), Valve position with feedback
Control outputs
Linear
Linear fan, Water, Oil, CO2
Cooling Algorithms
One shot
One shot, Adaptive
Auto tune functions
Advanced control
Power feedback
Power feedback, Ratio/ Cascade control, Gain schedule

8. 2100
2200
2400
Series 2000 controller I/O
1 Universal (mA, mV, V, 2 wire resistance)
PV Inputs
1 Universal (mA, mV, V, 3 wire resistance)
2 Universal (mA, mV, V, 3 wire resistance)
10 sensor types+ custom polynomial
10 sensor types+ custom polynomial, 8 point user calibration
Input linearization
2, Logic, Relay
4, Logic, Relay (2A,10A), Triac, DC (mA, V)
Control outputs
2, Logic, Relay
4, Logic, Relay, Triac
11, Logic, Relay, Triac
Alarm/ event outputs
1 DC (mA, V)
2 DC (mA, V)
Retransmission outputs
Digital inputs
2 standard+ 1
2 standard+ 9
Remote setpoint, Valve feedback
DC (mA, V) Potentiometer

9. Series 2000 controller communications
2100
2200
2400
Series 2000 controller communications
Yes
Configuration comms 1 2
Communication channels
EI-Bisync, Modbus, Devicenet
EI-Bisync, Modbus, Profibus
Protocols supported
Output + Diagnostic, Slave setpoint retransmission,
Output + Diagnostic, Master/ Slave setpoint retransmission,
PDS communication
Error, PV, Setpoint, Output power
Analog communication

10. Series 2000 controller alarms
2100
2200
2400
Series 2000 controller alarms 3 4
Number of alarms
Full scale, Deviation band, Loop break, Sensor break
Full scale (high, low), Deviation (band, high, low), Loop break, Sensor break, Diagnostic
Full scale (high, low), Deviation (band, high, low), Loop break, Sensor break, Diagnostic, Rate of change
Alarm types
Latching, Blocking
Latching, Blocking, Delay
Special functions

11. Series 2000 controller timer & programmer
2100
2200
2400
1+ standby 2
2, 4, 16
Number of program setpoint steps
Number of programs 1
1, 4, 20 (x 16 segments)
Control functionality
Ramp-rate control
Ramp-rate control,
Master/ slave synchronization
Run, Reset, Hold
Logic input functions
Run, Reset
Up to 8
Number of program event outputs

12. Series 2000 Indicating alarm units
I N D I C A T O R S
Temperature
Pressure/ Force
Humidity
Non-linear level
Flow
Process inputs (mA, V)

13. Series 2000 Indicator family
1/32
1/16
1/8
DIN panel size
Key Features
Compact
Instant accuracy measurement
Fixed build
Indicator or Alarm
Red or green display option (2108i)
2100i
High precision
Instant accuracy measurement
Modular build
Communications
Red or green display option
Logic, relay and analogue outputs
Dual PV input
Transducer & transmitter power supplies
Tare and zero functions
Maths functions (including )
2400i

14. Series 2000 Indicator mechanics
1/32, 1/16 & 1/8
1/8
DIN panel sizes
103mm
150mm
Case depth
NEMA 4X, IP65
Front panel sealing
Green (Red option 2108i only)
Red/ Green options
Display color
Fixed build
Three I/O modules + 2 comms options
Modularity
Additional function keys
Alarm acknowledge (2808i only)
Alarm acknowledge

15. Series 2000 Indicator I/O 2100i 2400i PV Inputs
1 Universal (mA, mV, V, 2 wire resistance, 3 wire 2108i)
2 Universal (mA, mV, V, 3 wire resistance)
4 Hz
9 Hz
Sampling Rate
2uV
Measurement resolution
10 sensor types+ custom polynomial
Input linearization
10 sensor types+ custom polynomial, 8 point user calibration
2, Logic, Relay
Alarm/ event outputs
11, Logic, Relay, Triac
Retransmission outputs
2 DC (mA, V)
Digital inputs
1 (alarm acknowledge, keylock 2108i)
2 standard+ 9
Remote setpoint
DC (mA, V)

16. Series 2000 Indicator communications
Yes
Configuration comms 2
Communication channels
EI-Bisync, Modbus, Profibus
Protocols supported
PV , Setpoint
PDS communication
PV, PV1 - PV2, Setpoint
Analog communication

17. Series 2000 Indicator alarms3 4
Number of alarms
Full scale (high, low), Deviation band, Diagnostic
Full scale (high, low), Deviation (band, high, low), Diagnostic, Rate of change
Alarm types
Latching
Latching, Delay
Special functions

18. PDSIOTM - Pulse Density Signaling I/O A simple cost effective method
of transmitting analog, digital, control and
diagnostics information between two
instruments
• PDSIO Modes:
* Mode 1 - SSR Fault Indication
* Mode 2 - SSR Current Monitoring
* Mode 4 - Setpoint Retransmission
* Mode 5 - External CT SSR Current Monitoring

19. PDSIO Mode 1
Controller transmits a simple time proportional signal to the SSR (TE10S only)
SSR replies to the controller with a single message (LD.F) indicating a good or bad health situation for the load circuit

20. PDSIO Mode 2
Controller transmits a simple time proportional signal to the SSR (TE10S or Mode 2 PD/CTX only)
Contactor
transmits LOAD CURRENT plus
SSR Fault Heater Fault
Shorted SSR Blown Fuse
Broken Signal Open Heater
wire Open Line
Open SSR
Controller
transmits
On demand
Off demand

21. PDSIO Mode 4
Master controller (2400) transmits a setpoint value to the subordinate controller (2400 or 2200)
Subordinate controller tracks the setpoint and replies with a holdback request (2400 only) if it cannot stay within a specified tolerance limit

22. PDSIO Mode 2 PD/CTX
Designed to be attached to a low DC control voltage input mounted on a suitable heatsink
Diagnostics: RMS Amperage, Heater Fail, SSr Fail
Works with 2200 and 2400 series instruments
Drives an external zero voltage level switching SSR with up to 7mA, 5V level logic signal

23. PDSIO Mode 5 PD/CTX
Monitors load current of any zero crossed fired load up to 100 amps
Works with all 1/8th and 1/4th DIN series 2000 instruments
Works with standard logic inputs, no extra hardware

24. 2404 Furnace & Kiln Atmosphere Controller
ES0278 offers PID or VP control, 5 standard relay outputs,
optional Modbus or Profibus communications and an optional CO input
for continuous correction of the carbon potential calculation.
ES0209 offers PID Control, two module slots, and optional Modbus
or Bisync communications.
ES0288 offers the same features as
ES0209 with the option of Profibus communications.
Direct connection to most types of Zirconia Probes
Control of Carbon Potential, % Oxygen, or Dewpoint
CO or H2 compensation input
PID Control or PID on/off
Valve Positioning Control
Sooting and Probe Health Alarms
Probe Clean Output
Retransmission Output
Profibus or Modbus Communications

25. Series 2000 FM Alarm Units 1/32 Din, 1/16 DIN, 1/8 DIN, and 1/4 DIN
Independent Alarm Outputs
Customized Operator interface
Digital Input for alarm reset
EIA-485 Modbus RTU Communications
Simple front panel alarm acknowledgement and reset of alarms

26. Series 2000 Config station Used with iTools Menu driven procedures
Allows rapid cloning of instruments
Configures all 2000 series instruments
Enables software features via hardlock

27. What is iTools? A next generation D2000 for Windows
Windows 95, 98 & NT
Supporting System Integrators, OEMs and end-users
Integrated OPC Server and Data logger
2100, 2200, 2400, 2500, 2604, 2704 controllers
Supports D2000 Configuration Station
Custom linearizations

28. iTools Functionality Full parameter lists
Option to show ‘relevant’ parameters only
Live’ panel mimics
2200, 2400 Cloning
User Wiring Editor
2500, 2604, 2704 only
Simple Recipes
Cloning
Watch Window
All functionality available for both on-line and off-line configuration

29. iTools Advanced Features
Itools OPC Explorer
Trending
Data Logging
DDE Server
OPC client/server architecture
SCADA integration, e.g. Wonderware, with no additional drivers
ActiveX components
User can build own views using Visual Basic etc.

30. Digital Communications
Instruments are designed to be integrated into factory automation networks.
Interfaces exist to provide easy
integration with most popular
SCADA packages and PLCs.

31. Protocols
EI Bisync ASCII
Modbus RTU
Profibus DP
DeviceNet

32. EI Bisync ASCII Based on an Established Standard
Introduced in Eurotherm controllers in 1983
Standard known as ANSI-X3.28
Controls supports ASCII mode only - EPA uses binary
Always 7 Data Bits, Even Parity, 1 Stop Bit
Single parameter query
Transmission Technology
EIA-232/422/485
Supported in Series 2200e
Available NOW

33. EI Bisync ASCII Terms Channel Numbers
Address Consists of ‘Group’ and ‘Unit’ Number
100 Different Addresses - 00 to 99
00 Typically Used for Configuration Mode
Mnemonics Identify Parameters Within Instrument
Typically 2 Letter Abbreviations - an ASCII code
PV for process value SP for setpoint
Channel Numbers
Identifies separate logical units (controller) in a single instrument
Discrete controllers support optional ‘1’
Control characters used to frame messages
STX, ETX, EOT, ENQ, ACK, NAQ
Data Formats
Free format - variable length with ETX delimiter
values returned as displayed on instrument (23.5, -9.3, 435)
Hex formats
Used primarily for status words & set parameters
value preceded by a > (>203E, >EB3A)

34. Modbus Protocol
Modbus (JBUS) Defines a Digital Data Communication Protocol
Defined by Modicon specification PI-MBUS-300
One Master and One or More Slaves
Single or multi-drop network is possible
Transaction Based Protocol
Request sent from Master, response returned by Slave
Each Slave Must Have Unique Address
From 1 to 247
Responds only to request having matching address
Does not respond if Master’s CRC is invalid
Master
Device/Field Bus
Addr 30
Slaves
Addr 31
Addr 1
Addr 2
Addr 3
Addr 10
Addr 11
Addr 20
Addr 21

35. EI-Bisync & Modbus Transmission Protocol
TIA/EIA-232-F, TIA/EIA-422-B, and TIA/EIA-485-A
Telecommunications Industry Association (TIA)
Defines Electrical Performance of a Network
TIA/EIA-232-F abbreviated to EIA-232 in Remainder of Presentation
TIA/EIA-422-B to EIA-422
TIA/EIA-485-A to EIA-485

36. EI-Bisync & Modbus Eurotherm Provides Enhanced EIA-422
Meets full Electrical Requirements of EIA-485
32 Instruments Supported per Network
Labeled as EIA-422/485
EIA-422 or EIA-485 Recommended for Plant Installation
EIA-485 should be used for new installations where multi-drop capability required
EIA-422 provided for compatibility with existing Eurotherm instruments
Earlier Eurotherm Instruments used Different Terminal Marking

37. New Products 2404f Profibus-DP PID Controllers
Direct connection to controller micro bus
Windows Configurator

38. PROFIBUS-DP Transmission Technology RS 485 transmission - DP or FMS
Baud rates from 9600 bits/sec to 12 Mbit/sec
One unique transmission speed for all devices on the bus
Series 2400 currently 1M5 maximum
Medium
Shielded twisted pair shielded copper cable
Or glass/plastic fiber optic
Network topology
Linear bus w/termination both ends - must be powered
Stub lines only when baud <1.5M
Up to 32 devices per segment
Repeater enables up to 127 devices
More than 3 repeaters in series not recommended
Plug Connectors
DB-9 preferred - 9-pin D sub plug
Switchable bus termination available
RxD/TxD-P(3)
RxD/TxD-N(8)
390
220
VP(6)
DGND(5)

39. PROFIBUS-DP Maximum cable length
Depends on transmission speed
Shielded twisted pair cable type
Belden (belden.com) 3079A or 9182 recommended

40. GSD File Editor

41. Device Net 2200e PID Controllers

42. DeviceNet What is DeviceNet? Statistics
A simple low-cost industrial networking solution
Based on CAN (Controller Area Network)
Developed by BOSCH for the European automobile market
Reduces cost & time to wire and install automation devices
Provides interoperability of ‘like’ devices from multiple vendors
Provides power to attached devices
Statistics
Over 10 Million chips shipped in ‘96, 122 Million forecast in ‘00
Over 320 DeviceNet products
Stopped giving out node counts this year - it’s a lot
Managed by ODVA (Open DeviceNet Vendor Association, Inc.)
An Open Network standard
Manages the DeviceNet specification
Supports the worldwide growth of DeviceNet
More than 285 members
An Open System - vendors are not required to purchase hardware, software or licensing rights to connect devices to a system.
ODVA works with suppliers by providing assistance through developer tools, training, compliance testing, and marketing activities.
Supports SIG (Special Interest Groups) for developing device profiles for specific classes of products.

43. DeviceNet Maximum cable length Depends on transmission speed
Shielded twisted pair cable type
Trunk Line
Dropline
Tap

44. New features, releases and development

45. Series 2000 New features, Available now May 2000
All models now using indicator/ controller V1.43 firmware
New Ramp dwell timer function
User calibration
2100
Latest firmware version V3.03
DeviceNet communication option (D2N)
Full advanced load diagnostics, Mode 2 and Mode 5 PDS support in all models, (2416 mode 2)
DC retransmission option
Simple 2 segment timer/ programmer
VP control function
2200
Full advanced load diagnostics, Mode 2 and Mode 5 PDS support in all models, (2416 mode 2)
2400
Complete configuration and cloning support via clip for, 2100, 2200, 2200e, 2400, 2100i, 2408I
Custom linearisation facility
Access edit facility
Hardlock support for complete range
S 2000 iTools configuration

46. Series 2000 development, Future release plan May 2000
Safety limit alarm unit (UL certified)
Soft start option, (timed output power limit)
Dual channel DC control and retransmission output
Improved timer/ programmer
Improved VP control function
2200
DeviceNet comms option
High precision input
3 additional I/O slots, (2404)
2400
Improved transducer (load cell) scaling and calibration
Improved alarm functionality, (independent PV1, PV2)
High precision input
DeviceNet comms option
2408i