1. ZonicBook/618EZ-TOMAS Rotating Machinery Monitoring and Analysis

2. ZonicBook/618EZ-TOMAS Rotating Machinery Monitoring and Analysis
Agenda
Getting Started
Machines & Instrumentation
ZonicBook/618 eZ-TOMAS
Project Data File Concepts
Gauge Monitor Display
Acquisition, Instrument, and Storage Setups
Spectral Bands, RPM Ranges, and Limit Setups
Display Preferences
Analysis Displays
Historical Data Reports
Limit Checking
Project Security

3. ZonicBook/618EZ-TOMAS Getting Started – Applications and Machinery
PetroChemical, Power Utility, Paper and Steel Mill, Pharmaceutical, etc…
Turbines, Compressors, Gearboxes, Pumps, Motors, Generators, etc…
Typically, 1 to 3 machines per system.
10 to 100,000 RPM range
Temporary or Continuous Monitoring

4. ZonicBook/618EZ-TOMAS Getting Started - Instrumentation
Accelerometers / Velocity
Proximity / Displacement
Tachometer / Speed
Pressure Transducers
Temperature Sensors
Microphones
General or Static
Accelerometer / Velocity: AC Coupled; 5 V full scale; ICP thru ZonicBook; 10, 100, 500 mV/g; 100 mV / ips
Mounting Methods: Magnet, Adhesive, Wax, Stud
Displacement: DC Coupled; 25 V full scale; 200 mV/mil
Tachometer: AC Coupled; Photo-Optical or Notched Shaft
Other: AC + DC proportional voltage signals.

5. ZonicBook/618EZ-TOMAS Getting Started – Project Data File Concepts
Microsoft Windows 2000, or XP OS
EZ-TOMAS Project
1 to 3 Machines per Project
1 Project Per Windows Folder
FIFO Design
Fixed Input Channel Count
Numerous Configuration and Data Files per Project.
“.TOM”, “.T02” … “.T76”
Each data record includes Time WaveForm and Spectral Band data per channel
Setup Configuration saved with Data.
Data is stored to the project files automatically. “Save” menu option is only for backup purposes.

6. ZonicBook/618EZ-TOMAS Getting Started – System Startup
System Startup & Initialization
ZonicBook/618E Power & Ethernet
PC Log On
Verify Connectivity
Start eZ-TOMAS
Windows PC, Windows 2000, NT, or XP
Use DAQ Configuration to setup the ZonicBook

7. ZonicBook/618EZ-TOMAS Getting Started – Creating / Opening A Project
New (Clone) Project Creates a new project, Same Channel Count. Existing configuration setups are maintained.
Initialize Project Creates a new project. Channel Count can be Changed.
Open Project An existing project is opened. Data is Appended to existing files.
Save As Creates a new project. Configuration setups and Data is copied.
Option Button Displays a list of existing projects. Select from List.

8. ZonicBook/618EZ-TOMAS Gauge Window
Eight (8) Analog Gauges per Row. Up to 4 Rows.
Up to (3) Tach Gauges.
Acquisition and Limit Check Controls are located in frames and menus.
Storage Indicators provide status update.

9. ZonicBook/618EZ-TOMAS Configuration Setups
Project Information
Configuration
Acquisition, Input Channels, Storage
Spectral Bands
Machine Faults
Spectral Limits
RPM Limit Sets
Either Edit Menu or Right Click on Gauge to Open Window
Work from Top Down and Left to Right
Configuration Setups are saved with the Data.

10. ZonicBook/618EZ-TOMAS Edit – Project Information
Enter the typical information related to the machine being tested.
User Notes can be entered on the main gauge window.

11. ZonicBook/618EZ-TOMAS Configuration Setup - Acquisition
Typical Analysis Rates are 500 to 2000 Hz. Defined by highest frequency of interest.
Typical Spectral Lines are 400 to 1600 Lines. Defined by spectral resolution.
One (1) Average is equal to No Averaging. No average for Transient Data Capture
Hanning and Flat Top are most common FFT Windows.
AC Coupling HPF Filter. ICP Charge Time from 6 to 60 seconds

12. ZonicBook/618EZ-TOMAS Configuration Setup – Input Channels
Gauge Min and Max used for Instrument Scaling on Gauges and Displays.
Integration supported for Accelerometers and Velocity Pickups.
AC Coupling supported in all Voltage Ranges, except +/- 25 V.
ICP Supported in all Voltage Ranges, except +/- 25 V.
FSV (Full Scale Voltage) Ranges from 25 mV to 25 V.

13. ZonicBook/618EZ-TOMAS Configuration Setup – Input Channels
Angle Location is physical location of the probe. TDC = 0 degrees. West = 90 Degrees. South = East = 270.
1xAmp and 1xPhs are used for Runout Compensation plots. Bode and Polar Displays.
Gap Volt is the Reference DC Gap Voltage Value, used for Orbit and Shaft Center Line plots.
XY Pair and Clearance used for Orbit and Shaft Center Line plots.
Default Tach defines the preferred tach reference channel.

14. ZonicBook/618EZ-TOMAS Configuration Setup – Tach Channels
Rotation Direction typically from Driver to Driven
Trigger Direction and Voltage are typically leading edge.
Tach Channels – Counter Mode for phase measurements. Voltage Mode for verification of signal. Period mode for multiple pulses/rev.
Analog Tachs – Auto detection. Used when pulse amplitude varies.

15. ZonicBook/618EZ-TOMAS Configuration Setup – Storage
FIFO Design. Up to 200,000 time waveforms per channel.
Event Driven while within an RPM Range
Delta RPM, Delta Time, OR Delta Overall
RPM and Overall change stores pre-Trigger record.
SnapShot is user trigger.

16. ZonicBook/618EZ-TOMAS Edit - Spectral Bands
Ten (10) spectral bands per input channel.
Bands 1 thru 4 are pre-defined. 5 thru 10 are user configurable.
Spectral Range, Peak vs. Overall, Orders vs. Hz.

17. ZonicBook/618EZ-TOMAS Edit – Spectral Limits
Two High and two Low Limits per channel per spectral band per RPM range.
/ Text Messaging via SMTP.
Log File contains “N” alarm events.

18. ZonicBook/618EZ-TOMAS Gauge Window – Monitor Vibration Levels
Acquisition Switch – ON, Messages show status.
Limit Check Switch is independent of acquisition
Digital IO Switch control outputs. Alarm Event driven outputs.
Data Storage Status shown. Snapshot Button allows you to manually trigger storage.
Options available for gauges. Peak Hold and Show spectral band values.

19. ZonicBook/618EZ-TOMAS Gauge Window – Monitor Vibration Levels
View All Spectral Bands
Short Cut Keys, 1 thru 10

20. ZonicBook/618EZ-TOMAS Gauge Window – Monitor Vibration Levels
View 1x Amplitude / 1x Phase Gauges

21. ZonicBook/618EZ-TOMAS Gauge Window – Monitor Vibration Levels
Display Peak Hold Values
Mouse Over gauge to display Peak value and Date/time

22. ZonicBook/618EZ-TOMAS Edit - Display Preferences
Typically, White Background, with Dark Traces. Plot Trace colors by Channel.
Realtime Plot Buffer defines data duration in Stripchart, Bode, Polar displays.
Alarm Records pre-define history size when displaying Alarm Event.
Waterfall display buffer up to 100 records. (Scroll or Skip option)
UnWrap Bode Phase allows phase axis to span multiple 0 to 360 ranges.

23. ZonicBook/618EZ-TOMAS Analysis Displays
Display - Plots…
Realtime or Historical Data Source
1 to 8 Windows
8 Display Types
Up to 8 Traces per Window
Interactive Display Options
1. Either Display Menu or Double Click on Gauge to open display window.

24. ZonicBook/618EZ-TOMAS Plot Windows – Data Source Options
Clear Realtime buffer only erases the realtime memory, stored data is still OK.
Able to review Historical Data while data acquisition is ON.
Delay Playback Update Slider 0 to 1000 mSec, 200 mSec
Instrument, Auto, and User Scales. Click in X or Y Axis manually change Scale.
Spectral Bands are labeled “A” thru “J”

25. ZonicBook/618EZ-TOMAS Plot Windows – Time Waveform
Supports multiple traces per plot window.
Unfiltered or filtered time waveform, Spectral Band letters “A” thru “J”
Full Time Block or Multiples of Rotation

26. ZonicBook/618EZ-TOMAS Plot Windows – Spectrum
Y Axis - Log or Linear Scale; X Axis - Frequency or Orders
Peak Cursor Update
Single, Harmonic, SideBand, Peak Cursors
Overlay Limits

27. ZonicBook/618EZ-TOMAS Plot Windows – Orbit
Combination of 2 time waveforms. (Unfiltered or Filtered)
Full Block or Multiple Revolutions
Tach Marks and Rotation Annotation
Bearing Clearance Circle Option

28. ZonicBook/618EZ-TOMAS Plot Windows – Waterfall
Scrolling or Skip Record option for Historical data.
Right Click for Longitude and Latitude Angles
Overlay current spectrum, order tracks option.
RPM or Time Annotation option

29. ZonicBook/618EZ-TOMAS Plot Windows – Bode
Bode = Amplitude and/or Phase vs. RPM
Multiple Channels or Multiple Spectral Bands.
Runout Compensated Overlay Option
AC+DC Envelope Plot Option for Overall Vibration

30. ZonicBook/618EZ-TOMAS Plot Windows – Polar
Displays Amplitude and Phase (1x) on Polar Plot
Runout Compensated Overlay Option
RPM or Time Annotation Option
Overlay Limits Option

31. ZonicBook/618EZ-TOMAS Plot Windows – StripChart (Trend)
Multiple Channels or Spectral Bands vs. Date/Time
X Axis Option either by Date Time or Records (historical data).
Overlay Limits
AC + DC Envelope display Option for Overall

32. ZonicBook/618EZ-TOMAS Plot Windows – Shaft Center Line (SCL)
SCL = (measured DC Gap Voltage – Gap Reference) for Displacement Probe Pairs
RPM and Time Annotation Option
Overlay Bearing Clearance Circle Option

33. ZonicBook/618EZ-TOMAS Plot Windows – Right Click Options
Plot Graph Area – Format, Copy Options, Color Formatting
Cursor – Spectral Positioning
Channel – Color, Instrument setups

34. ZonicBook/618EZ-TOMAS Statistical Data Analysis
Calculate Minimum, Maximum, Average and Standard Deviation
All Channels referenced to each Tach, over a user defined Time and RPM ranges.
Can be used to calculate Spectral Limits

35. ZonicBook/618EZ-TOMAS Gauge Window – Monitor Vibration Status
Click and Drag Limit pointers
Lock and UnLock Limit button in Options Frame.

36. ZonicBook/618EZ-TOMAS Historical Data Reporting
Display – Alarm Log
Display – SnapShot Log
1. Double Click on Alarm or Snapshot Event to display data.

37. ZonicBook/618EZ-TOMAS User Security
Security – User Level
Level 1 thru 3
Project Password
User Level 3 = Manager. Allows complete access to all features.
User Level 2 = Technician. Allows access to some features.
User Level 1 = Operator. Minimal access.

38. ZonicBook/618EZ-TOMAS Data Export Options
Entire Project Faster; Partial Project while Acquisition Active but Slow
Copy graphics via Plot Windows.