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1 Series F4P 1/4 DIN Process and Temperature Controllers.

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Presentation on theme: "1 Series F4P 1/4 DIN Process and Temperature Controllers."— Presentation transcript:

1 1 Series F4P 1/4 DIN Process and Temperature Controllers

2 2

3 3 Watlows Next Generation Styling Series F4P Temperature and Process Controller Series 97 Matching 1/16 DIN Limit Controller Series V4T 1/4 DIN Temperature Controller

4 4 F4P Focus Markets

5 5 Furnace and Oven u Applications u Heat Treating u Kilns u Autoclaves u Foundry & Metal Processing

6 6 Electronic Components and Assembly u Semiconductor processing equipment u Electronic assembly equipment u Test Equipment

7 7 Packaging and Sealing u Box Sealing u Shrink Wrapping u Blister Packing

8 8 Other Focus Industries u Applications u Analytical Instruments u Pulp and paper processing u Petrochemical processing

9 9 The most important selection factor following quality and reliability when selecting a temperature controller is ease of use. Ease of Use Source: 1997 VDC Worldwide Market Report for Industrial Electronic Temperature Controllers

10 10 Enhanced Display and Keypad Control programming made easy through advanced technology u Icons for international applications u Read-at-a-glance process display u Full message prompting of operation and setup

11 11 u Primary process display u Large 5-digit, 7-segment display u (14.3mm) display digit height F or C, degree, and decimal point indication u Operations display u 4 line X 20 characters per line u High definition back lit LCD u Wide viewing angle F4 Operator Interface

12 12 u 6 Operator interface keys u Rubber key switch with tactile feel u Four navigational keys Parameter and value selection u i information key Toggle for help Dedicated Auto/Manual operation key F4 Operator Interface

13 13 u Discrete LED Indicators u Control output indication u Alarm active indication u Communications activity u Auto/Manual operation indication F4 Operator Interface

14 14 Advanced Hardware Features u 20 MHz operation, 16-bit processor u NEMA 4X, IP 65 sealed front panel u Shallow 4 (101mm) overall case depth u FLASH memory for field software update

15 15 u High strength injection molded case u 3.85 (97.8mm) behind panel depth u Ergonomic design styling u Compatible with Series 96 & 97 limit u NEMA 4X, IP 65 front panel seal u Convenient 4 screw installation brackets F4 Industrial Design Features

16 16 u Touch safe wiring termination u Removable for wiring convenience u Accepts 12 to 22 gauge wires u Positive latching feature Connection integrity Withstands equipment vibration F4 Industrial Design Features

17 17 Loaded With Standard Hardware Features u 3 universal analog inputs (2 & 3 optional) u TC, RTD, process (no DIP switches) u 4 digital inputs (standard) u Control functions Contact closure or DC voltage

18 18 Modular Hardware Inputs and Outputs u Field replaceable input and output modules u Dual control outputs u Reverse/Direct or Off u Linear or time proportioned u Switched dc/open collector, SSR, process u Alarms (2 standard) u Process, deviation, rate u 2 A mechanical relays

19 19 Leading the Way in Communications u Serial communications standard u EIA 232 & EIA 485 hardware interfaces u MODBUS protocol u 9600 and 19,200 baud u Allows in field software updates

20 20 Hardware Features u Retransmit outputs u 2 optional u Current or voltage u Process, set points, % power u Universal power supply u 85 to 265 vac/vdc, 50 to 60 hz u Optional 24 to 28 vac/vdc

21 21 Performance Specifications u Operating range u 0 to +65C u Calibration accuracy u 0.1% of span, +/- LSD (whole digit) u Sensor update rate 20 Hz, 50 ms, Input 1 u 10 Hz, 100 ms, Input 2 and Input 3

22 22 Input to Output IsolationMinimum 500 Vac/Vdc between blocks F4 Hardware Architecture

23 23 Agency Approvals u UL, c-UL 916 listed u User replaceable input and output modules u European CE conformity u EN , immunity standard u EN , emission standard u EN low-voltage directive, safety u NEMA 4X, IP 65 front panel seal

24 24 Software Architecture Main Page Operations Page Setup Page Factory Page

25 25 Software Architecture u Guided setup & programming u Guided configuration u Presents a sequence of parameter choices needed to complete a functional configuration u Full unabbreviated text u Uses full text messages, not cryptic parameter and configuration names

26 26 Software Operation u Context sensitive help Toggle the Information key

27 27 Process Value Bargraph Displays u View both Output 1A and 1B in graphical format

28 28 Programming A User-Named Alarm u Select first line to change

29 29 Programming A User-Named Alarm

30 30 Programming A User-Named Alarm

31 31 Programming A User-Named Alarm u Select alarm on Output 1

32 32 Programming A User-Named Alarm

33 33 Programming A User-Named Alarm

34 34 Programming A User-Named Alarm u Enter VENT OPEN to name output

35 35 Programming A User-Named Alarm u Save change, output naming complete

36 36 Programming A User-Named Alarm u Return to normal operations display with Vent Open status displayed

37 37 u Function naming u Optional, up to 10 characters Better operator recognition Enter Alarm Name: Alarm 1 Adjusts Character Selects Character Enter Alarm Name: Alarm 1 Adjusts Character Selects Character F4 Software Architecture

38 38 u Pop up verification displays u Lets the user know when the F4 software is storing changes in Non Volatile Memory Save Setup Changes or restore Values? Restore Save Save Setup Changes or restore Values? Restore Save F4 Software Architecture

39 39 Main Page u Display key control parameters u Up to 16 customer programmable control parameters Set points, alarms, errors, % power Inner loop set point (cascade control) Bar graphs/set point and process Gateway to controller configuration Main Page____ Go to Operations Go to Setup Go to Factory Main Page____ Go to Operations Go to Setup Go to Factory F4 Software Architecture

40 40 Operations Page u Auto tune PID control parameter values u Edit PID crossover points u Digital set points u Alarm set points Main Page____ >Go to Operations Go to Setup Go to Factory Main Page____ >Go to Operations Go to Setup Go to Factory F4 Software Architecture

41 41 Setup Page u Controller functional configuration u System settings PID units, F or C, auto tune SP, sensor failure, open loop, transfer power levels u Inputs; analog and digital u Outputs; control, alarm, communications, retransmit u Custom main page; selections Main Page____ Go to Operations >Go to Setup Go to Factory Main Page____ Go to Operations >Go to Setup Go to Factory F4 Software Architecture

42 42 Factory Page u Set lockout Change password u Diagnostics Date code, software revisions, etc. Calibration data Main Page____ Go to Operations Go to Setup >Go to Factory Main Page____ Go to Operations Go to Setup >Go to Factory F4 Software Architecture

43 43 u Open or closed loop operation u Automatic, closed loop control Control action responds to differences in set point value and process value u Manual, open loop operation Control actions responds to manual changes to the controller output power levels. F4 Temperature/Process Standard Operation

44 44 F4 Temperature/Process Standard Operation u Five heat cool PID sets u Four crossover points programmable in the operations menu u Crossover based on set point or process value

45 45 F4 Temperature/Process Standard Operation u Auto/manual control operation u Manual to auto transition u Based on the last set point u Based on set point tracking (reverse bumpless) u Auto to manual operation u System menu choices for heat/cool transfer power levels

46 46 F4 Temperature/Process Standard Operation u Single or multi-point offset feature u Single-point u Linear across entire operating span u Multi-point (10 points and offset values) u Points can be positioned anywhere over the entire operating span to u Offset values are +/ units/degrees u Offset values are linearly interpolated between points

47 47 F4 Temperature/Process Standard Operation u Digital set point feature u Four namable set points u Activated via the four digital inputs u Set point values are entered in the operations menu u Set point name and value appear on the main page u Values can not be adjusted from the main page u Digital set points have priority over local set point

48 48 F4 Temperature/Process Standard Operation u Additional features u Process outputs u Duplex u 4 to 20 mA, 20 to 4 mA u Ramp to set point u Ramp on start up/ramp on set point u Square root input linearization

49 49 F4 Temperature/Process Standard Operation u Additional features u Custom messages u 4 user definable up to 50 characters u Activated by digital inputs u Displayed in main page u Tuning feature u Auto tune for heat only, cool only or heat and cool

50 50 Main Page u Displayable options u Local or digital (namable) set point u Bar graphs Set point, process value, output % power value u Tune status, active PID set Digital input status F4 Temperature/Process Standard Operation

51 51 Temperature/Process Controller F4P X - X X X A - X X X X Power Supply Output 1A Output 1B Control Operation (Standard or Enhanced) Language Option Auxiliary Retransmit English, German Spanish, French RG Displays Custom Options Creating a Part Number

52 52 F4P Feature Summary F4P single channel u Single channel PID controller u 1 universal analog input u 4 digital event inputs u EIA232/485 comms u 2 alarm outputs

53 53 Reasons to Buy u Usability u High definition display u Information key u Guided set Up and programming

54 54 Reasons to Buy u Reliability u ISO 9001 manufacturing u Three year warranty

55 55 Reasons to Buy u Performance u Control accuracy u Extensive feature set u Exhaustive life & qualification testing u Availability u 4 day lead-time

56 56 Reasons to Buy u Support u Local sales specialists u Applications engineering support u Rapid field returns department

57 57 Series F4P 1/4 DIN Process and Temperature Controllers


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