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Copyright© 2014 Austin Analytics Group, LLC. Stand Alone System High Temperature System Hazardous Area System Universal/Remote Display System Copyright©

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Presentation on theme: "Copyright© 2014 Austin Analytics Group, LLC. Stand Alone System High Temperature System Hazardous Area System Universal/Remote Display System Copyright©"— Presentation transcript:

1 Copyright© 2014 Austin Analytics Group, LLC

2 Stand Alone System High Temperature System Hazardous Area System Universal/Remote Display System Copyright© 2014 Austin Analytics Group, LLC

3 Display on probe Diagnostics on probe User interface on probe System confirmation on probe System fault indication on probe Analog output (optional track or hold) Customer configured alarms Serial communication (RS 485 Modbus Protocol) Manual or Auto calibration trigger NEMA 4X housing Universal Power input Integrated Control Unit and Probe

4 Designed for used with OXY-O 2 probe Compatible with probes of other manufacturers Stand alone unit Used with high temperature OXY-O 2 probe Supplied with wall mounting flange Copyright© 2014 Austin Analytics Group, LLC

5 Probe Features: Insertion lengths 0.2M, 0.4M, 0.5M, 1.0M, 1.5M, 2.0M Lengths up to 4.0M available as custom order Fixing flange 2 ANSI (4 option) Probe material stainless steel Flue gas maximum temperature 1200°F Flue gas maximum pressure or 20 WG Copyright© 2014 Austin Analytics Group, LLC

6 High Temperature Probe Works with OXY-O 2 RCU Gas Temperature range 1200 - 2550°F Probe lengths 21 or 37 Various sheath materials depending on Temperature Inconel up to 1850°F Alumnus Porcelain up to 2250°F Recrystallized Alumina up to 2550°F Copyright© 2014 Austin Analytics Group, LLC

7 Explosion Proof Probe Works with OXY-O 2 RCU Maximum Gas Temperature range 1200°F Probe lengths 0.4M, 0.5M, 1.0M, 1.5M, 2.0M Fixing Flange 2 ANSI (4 option) Probe material stainless steel Copyright© 2014 Austin Analytics Group, LLC

8 Automatic Calibration Flow/Control Unit For auto calibration of stand alone and remote systems Use where regular calibration required Often required for compliance monitoring Auto-Cal Schematic

9 Display/Probe Features Display on Probe or remote Diagnostics on Probe or remote User Interface on Probe or remote Visual Indication of System Operation on Probe or remote Automatic Fault Detection Visible indication of System Fault on Probe or remote Analog Outputs and Alarms Serial Communications Modbus Communications Copyright© 2014 Austin Analytics Group, LLC

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12 Principle of Operation Copyright© 2014 Austin Analytics Group, LLC

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16 Optimize fuel/air ratio & combustion efficiency Minimize NO x emissions Standardize emissions concentration data Copyright© 2014 Austin Analytics Group, LLC

17 Dry flue gas loss Incomplete combustion Latent heat losses Radiation losses Blow down Combustion Heat Losses & Chemistry Copyright© 2014 Austin Analytics Group, LLC Insufficient air Poor burner conditions Poor fuel/air mixing Flame turbulence Incomplete Combustion

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22 In Dry Cement Process Ensure minimum of in-leaking air is achieved, therefore maintaining correct pressure drop through pre heated tower Signal a possible explosion hazard due to high oxygen and carbon monoxide levels produced from process Copyright© 2014 Austin Analytics Group, LLC

23 High dust levels mean sampling is difficult; in situ method preferred Exit temperature from 1st stage 650-750°F Zirconia is ideal; accurate and stable so operator gets maximum through-put of product without endangering plant. Copyright© 2014 Austin Analytics Group, LLC

24 When tankers are loading and discharging crude oil they have to be blanketed with inert gas (CO 2 ). This gas has to have an O 2 content below 8% O 2 at below 8% is obtained from boiler exhaust The level of O 2 controls change over valve and is measured down- stream of the valve Below 8% feed to tanks Above 8% exhausted to funnel Copyright© 2014 Austin Analytics Group, LLC


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