Lock-out tag-out Procedure OSHA and site requirements

What is LOTO?  LOTO is the process of locking and tagging valves so that they are inoperable  This is so that work or maintenance can be performed safely on equipment  Our LOTO procedure is very important for the safety of all employees  For this reason, LOTO should be taken very seriously

What is LOTO? Excerpts from the OSHA Standard: (a)(1)(i) (a)(1)(i)This standard covers the servicing and maintenance of machines and equipment in which the unexpected energization or start up of the machines or equipment, or release of stored energy, could harm employees. This standard establishes minimum performance requirements for the control of such hazardous energy (c)(1) (c)(1)Energy control program. The employer shall establish a program consisting of energy control procedures, employee training and periodic inspections to ensure that before any employee performs any servicing or maintenance on a machine or equipment where the unexpected energizing, startup or release of stored energy could occur and cause injury, the machine or equipment shall be isolated from the energy source and rendered inoperative (c)(5)(ii)(B) Standardized. Lockout and tagout devices shall be standardized within the facility in at least one of the following criteria: Color; shape; or size; and additionally, in the case of tagout devices, print and format shall be standardized. "The Control of Hazardous Energy (lockout/tagout) " The Control of Hazardous Energy (lockout/tagout) N.p., n.d. Web. 15 Nov

How would a LOTO work here? Our site standard follows a special procedure:  1. The work that needs to be done must be clearly defined  2. The P&ID must be marked to identify which valves need to be locked out  3. A checklist must be made giving detailed information about the valves  4. The valves must be locked so that they cannot be operated  Keep track of the lock and tag numbers  All keys will be put in one box that will then be locked as well  5. After the work is completed, a “four-eyes principle” is used in order to make sure that everything was returned to a safe position  6. The locks and tags are taken off and normal production resumes

A Good LOTO – replacing a check valve

Tag # 07 Tag # 74 Tag # 15 Yes

Bad Examples of LOTO

Final Thoughts on LOTO  So LOTO is very important to the safety of this facility  It takes a lot of work, but safety should never be compromised

Questions?