PZL Mielec Why technology? 1 Company Private. 2 PZL MIELEC – Why Technology? -New products -New operatione system -The needs for new technology and organization.

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Presentation transcript:

PZL Mielec Why technology? 1 Company Private

2 PZL MIELEC – Why Technology? -New products -New operatione system -The needs for new technology and organization

3 Company Private ACE IS OUR TOOL TO CONTINIOUS GROWTH WHAT IS AN OPERATING SYSTEM? …defines our daily management system Achieving Competitive Excellence… has 3 elements Culture (Humanware) Set of Tools (Hardware) Competency – to implement the culture and the tools in everything we do 3

Process focus that starts with the customer ACE CULTURE 4 Company Private

5 ACE SET OF TOOLS 12 ACE tools are accessible to everyone in the organization Process Improvement and Waste Elimination 5S - visual workplace Value Stream Management Process Control and Certification Standard Work Production Preparation Process (3P) Total Productive Maintenance (TPM) Set-up Reduction Problem Solving (DIVE Process) Market Feedback Analysis QCPC (Quality Clinic Process Charting) RRCA (Relentless Root Cause Analysis) Mistake Proofing Decision Making Passport Process Company Private

PZL MIELEC – WHY TECHNOLOGY? ACE is driving factory to become the lead producer of rotorcrafts and fixed wing aircraft in Poland 6 Company Private

DIRECTION OF TECHNOLOGY DEVELOPMENT 7 Company Private The smoothness of the surface while maintaining the required degree of opacity High resistance to mechanical damage Resistance to chemicals and hydraulic fluids Resistance to weathering The coating does not change color, no fade High durability and flexibility Unique mechanism of curing of the coating Meets the demanding requirements of environmental protection associated with low emission of volatiles into the atmosphere. VOC is less than 420 g / l. In preparation of the enamel paint is not used at all diluents ORGANIC COATING PAINT APPLICATION

WOC - IMPLEMENTATION OF INNOVATIVE COMPOSIT DIE 8 Company Private Expected results: The elimination of lead from manufacturing processes (EU Regulation No. 67/548/EEC) Improving the instrumentation and the quality of life fabricated parts Closing metal foundries (December 2009) Energy saving Eliminating harmful to health and environment technologies Reducing noise, vibration Reducing emissions of CO The process automation DIRECTION OF TECHNOLOGY DEVELOPMENT

DEVELOPMENT AND IMPLEMENTATION OF NUMERICAL MODELS OF DESIGN MADE FOR CNC 3 and 5-axis 9 Company Private Expected results: Numerical models will be covered fully construction and quality supervision Saving at least 50% of the time on the technical aspects of the product A significant reduction in labor-intensive technology Reducing defects due to "bad" numerical model DIRECTION OF TECHNOLOGY DEVELOPMENT

ANALYSIS OF CHANGES IN THE SHAPE OF MACHINING AND EFFECTIVE COUNTERACT OF IT 10 Company Private Expected results: Reducing shortages of about ~ 80% to 90% A significant reduction in labor-intensive technology The reduction in the cost of good parts about ~ 20% Improving parts on-time delivery (OTD) performed on CNC machines DIRECTION OF TECHNOLOGY DEVELOPMENT

TECHNOLOGICAL PROCESS DESIGN FOR CNC MACHINES USING TECHNOLOGY AND HSM OF MACHINE-TOOL-RETAIL AND IMPLEMENTATION OF CURVES BAG HSM 11 Company Private Expected results: A significant reduction in labor-intensive technology - More than seven-fold The reduction in the cost of good parts about ~ 60% Improving on-time delivery parts performance on CNC machines DIRECTION OF TECHNOLOGY DEVELOPMENT

INNOVATIVE CONNECTIONS - INNOVATIVE TECHNOLOGY OF COMPLEX METHODS PERMANENT JOINTS (glue, welding, riveting, friction welding, ETC.) 12 Company Private Expected results: Eliminating Noise Reducing disruptive technology manual sub- assembly by riveting Reducing costs and labor intensity of technology DIRECTION OF TECHNOLOGY DEVELOPMENT

DIRECTIONS OF TECHNOLOGY DEVELOPMENT NOISE REDUCTION IN THE WHOLE PZL Mielec - IDENTITY OF TECHNOLOGY 13 Company Private Estimated effects: Max. limitation or elimination of noise in some technologial areas which caused the noicse

IT systems (SAP) Modernization of facilities, machines and instrumentations Assembly gadgets Enhanced Engineering Design & Analysis Tools DIRECTIONS OF TECHNOLOGY DEVELOPMENT

PZL MIELEC – WHY TECHNOLOGY? 15 What we have: - Advanced product technology - ACE operations product system encourage - Modern facilities - Innovative technologies What we need: - Progressive development of new methods, processes and technologies - Cooperation with universities