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There is a difference.... Future Business, Why VEKA?

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Presentation on theme: "There is a difference.... Future Business, Why VEKA?"— Presentation transcript:

1 There is a difference...

2 Future Business, Why VEKA?

3 Reasons: Core Capabilities For most vinyl window extrusion companies, extrusion is the beginning and the end of their core capabilities. Purchase Vinyl Compounds Purchase Extrusion Tooling Extrusion - House systems, no custom designs Lacking in support systems both internally and externally. For most vinyl window extrusion companies, extrusion is the beginning and the end of their core capabilities. Purchase Vinyl Compounds Purchase Extrusion Tooling Extrusion - House systems, no custom designs Lacking in support systems both internally and externally.

4 For VEKA, extrusion is only the beginning of the products and services it provides for its customers in order to help them maintain a competitive edge in their respective markets. They begin with... For VEKA, extrusion is only the beginning of the products and services it provides for its customers in order to help them maintain a competitive edge in their respective markets. They begin with... Reasons: Core Capabilities

5 In-house Design Capability for: Replacement & New Construction window and door design House & custom systems Redesign of existing profiles Rapid Prototyping & Stereo Lithography In-house Design Capability for: Replacement & New Construction window and door design House & custom systems Redesign of existing profiles Rapid Prototyping & Stereo Lithography Reason #1 : Engineering

6 Computer Aided Design (CAD) New tooling Tooling design modifications Tooling remakes - Total remakes - Components CMM technology for inspection and design Computer Aided Design (CAD) New tooling Tooling design modifications Tooling remakes - Total remakes - Components CMM technology for inspection and design Reason #2 : Tool & Die Design

7 Computer Aided Manufacturing (CAM) In-house machining technology to manufacture and fine tune tooling systems - Wire EDM - CNC Milling - Automated Cell (Robotics) New tooling construction & parts fabrication Computer Aided Manufacturing (CAM) In-house machining technology to manufacture and fine tune tooling systems - Wire EDM - CNC Milling - Automated Cell (Robotics) New tooling construction & parts fabrication Reason #3 : Tool & Die Mfg.

8 Research & Development Formulation & materials development Alternate materials development - Product differentiation - Cost savings Advantage: Joint development programs with material suppliers and equipment manufacturers New products NFRC simulations Research & Development Formulation & materials development Alternate materials development - Product differentiation - Cost savings Advantage: Joint development programs with material suppliers and equipment manufacturers New products NFRC simulations Reason #4 : R&D Formulation

9 Compound Manufacturing In-house blending capability - Control Costs - Assure Supply - Ingredient Assurance Computer Integrated Manufacturing (CIM) - Scaling Accuracy 110 Million pound capacity, 200 Million pound capability Compound Manufacturing In-house blending capability - Control Costs - Assure Supply - Ingredient Assurance Computer Integrated Manufacturing (CIM) - Scaling Accuracy 110 Million pound capacity, 200 Million pound capability Reason #5 : Compounding

10 Quality Control Departments - Raw Materials Lab - Tool & Die CMM Technician - Extrusion Lab - VEKA West Extrusion Lab Statistical Process Control (SPC) Go Gauges Three Tier Quality Program Quality Control Departments - Raw Materials Lab - Tool & Die CMM Technician - Extrusion Lab - VEKA West Extrusion Lab Statistical Process Control (SPC) Go Gauges Three Tier Quality Program Reason #6: Quality Assurance Lab

11 Window Fabrication & Testing Manufacturing layouts Bills of materials Cut formulas Equipment specifications & vendors Hardware specifications & vendors Certification testing lab Technical account managers Window Fabrication & Testing Manufacturing layouts Bills of materials Cut formulas Equipment specifications & vendors Hardware specifications & vendors Certification testing lab Technical account managers Reason #7: Technical Manufacturing

12 Manufacturing Support Start-Ups Training Audits Process enhancements Manufacturing Support Start-Ups Training Audits Process enhancements Reason #8: Technical Account Mgrs.

13 Communication Resources Information Systems - Electronic mail (E-mail) Order Entry - Bar Coding - Auto Replenishment Program (ARP) - Scheduling Information Communication Resources Information Systems - Electronic mail (E-mail) Order Entry - Bar Coding - Auto Replenishment Program (ARP) - Scheduling Information Reason #9: Information Systems

14 Process Engineering Manufacturing Support (46 people) - Tool & Die repair - Tool & Die cleaning - Setup Process Engineering Manufacturing Support (46 people) - Tool & Die repair - Tool & Die cleaning - Setup Reason #10: Tool & Die Maintenance

15 Product Enhancements Lamination - 5 natural woodgrain foils - 1 Paintable/Stainable woodgrain laminate Coated profiles (METREC) - 5 standard colors - Custom Colors Product Enhancements Lamination - 5 natural woodgrain foils - 1 Paintable/Stainable woodgrain laminate Coated profiles (METREC) - 5 standard colors - Custom Colors Reason #11: Post Processing

16 Capabilities & Capacities Extrusion Plants - VEKA Inc. - VEKA West - VEKA Canada - VEKA South Both Plants designed for expansion to support customer growth Capabilities & Capacities Extrusion Plants - VEKA Inc. - VEKA West - VEKA Canada - VEKA South Both Plants designed for expansion to support customer growth Reason #12: Extrusion VEKA Inc - Fombell, PA VEKA West - Reno, NV

17 Extrusion Technology Twin screw extruders (8 sizes) Dual & quad die extrusion Calibration & downstream designed for higher output in order to eliminate the necessity to run multiple dies. Post co-extrusion technology (flexibles) Alternate materials Extrusion Technology Twin screw extruders (8 sizes) Dual & quad die extrusion Calibration & downstream designed for higher output in order to eliminate the necessity to run multiple dies. Post co-extrusion technology (flexibles) Alternate materials Reason #13: Extrusion (Cont.)

18 SHO & UHO Extrusion Technology 6 Lines producing the output of 18 lines Dual head tooling systems Output rates exceeding 1,300 lbs./hr. Die & Calibration Systems In-house supply capability Vendor supply (supplement capacity and technology exchange) SHO & UHO Extrusion Technology 6 Lines producing the output of 18 lines Dual head tooling systems Output rates exceeding 1,300 lbs./hr. Die & Calibration Systems In-house supply capability Vendor supply (supplement capacity and technology exchange) Reason #14: Extrusion (Cont.)

19 Global Organization 13 Extrusion facilities worldwide 15 Sales offices worldwide Global Organization 13 Extrusion facilities worldwide 15 Sales offices worldwide Reason #14: Worldwide Solid foundation in an industry that is becoming transformed through acquisitions.

20 Thank You


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