Lockout/Tagout Authorized Employees: Learn the Procedures

2 Section I Introduction

3 Lockout/tagout Employees Energy sources

4 Introduction Amount of energy Procedures Tagout

5 Introduction Testing, positioning Shift changes Group lockout

6 Section II What is lockout/tagout?

7 Lockout/tagout (LOTO) Prevents injury: Servicing Maintenance

8 Lockout/tagout (LOTO) Locks Tags Stop energy flow

9 LOTO devices Locks Blanks Blinds Covers

10 LOTO devices Lockout/tagout only Durable Standardized Identify employee

11 Service/maintenance Construct Install Set up Adjust Inspect

12 Service/maintenance Modify Lubricate Clean Clear jams Tool changes

13 LOTO during normal production Remove/bypass guard Body in point of operation

14 LOTO standard 29 CFR

15 Section III Employee designations

16 Employee designations Authorized: applies locks and tags does service, maintenance work

17 Employee designations Affected: machine operator works where LOTO is used

18 Employee designations Other: may work were LOTO may be used

19 Authorized employee Recognize energy sources Types, magnitude of energy LOTO procedures

20 Section IV Energy sources

21 Energy sources Electrical Mechanical Hydraulic Pneumatic Steam

22 Energy sources Fluids under pressure Chemical Gases Gravity Thermal

23 Section V Energy type, magnitude

24 Energy type, magnitude Multiple energy supplies Amount of energy Stored energy

25 Section VI Lockout/tagout procedures

26 Apply LOTO 1. Prepare for shutdown review energy information review energy control procedures notify affected employees

27 Apply LOTO 2. Shutdown normal operating procedures

28 Apply LOTO 3. Isolate equipment operate energy isolating devices multiple energy supplies

29 Apply LOTO 4. Apply LOTO devices lock (tag) on each energy isolating device

30 Apply LOTO 5. Release stored energy release relieve disconnect restrain

31 Apply LOTO 6. Verification operate machine controls return to “off” position check gauges use test equipment

32 Remove LOTO 1. Check the machine replace guards remove blocks remove tools

33 Remove LOTO 2. Check for employees clear of machine all in safe area

34 Remove LOTO 3. Remove LOTO devices removed by person who applied them

35 Remove LOTO 4. Notify employees after LOTO devices removed before starting machine

36 LOTO procedures Equipment I.D. Enforcement Affected employees Energy information

37 LOTO procedures Normal operating controls Energy isolating devices Stored energy Verification LOTO removal

38 Section VII Tagout system

39 Tagout system Warning device Less control than a lock Do not bypass, ignore tag Removed by person who applied it

40 Tagout system Legible Understandable Durable False sense of security

41 Tagout system If it can be locked out, it must be locked out

42 Section VIII Testing, positioning

43 Testing, positioning Check machine Clear employees Remove locks Energize and test Deenergize and lock Continue servicing

44 Section IX Transfer

45 Transfer Person who applies lock must remove it

46 Transfer Person working on equipment must apply own lock

47 Transfer Multi-lock hasp On-coming worker applies lock Off-going worker removes lock

48 Section X Group lockout/tagout

49 Group LOTO Each worker applies own lock Multi-lock hasp Group lockbox

50 Group LOTO Primary authority “Job lock” keys locked in group lockbox

51 Group LOTO Contractors

52 Section XI Conclusion

53 Summary Lockout/tagout Employees Energy sources

54 Summary Amount of energy Procedures Tagout

55 Summary Testing, positioning Shift changes Group lockout

56 Questions?