1 Attributes of a Successful Nuclear Construction Project – A Regulator’s Perspective Victor M. McCree Deputy Regional Administrator for Operations U.S.

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Presentation transcript:

1 Attributes of a Successful Nuclear Construction Project – A Regulator’s Perspective Victor M. McCree Deputy Regional Administrator for Operations U.S. NRC Region II May 20, 2010

2 Background Last nuclear plant construction period was not a model of efficiency and effectiveness Many delays, cancellations, major construction problems, design changes, and cost overruns Licensing process was cumbersome, inefficient, and uncertain Inspection process was not well structured or sufficient Licensee’s oversight and involvement was insufficient and ineffective

3 What is Different This Time? Approved & Current Design Certifications 10 CFR Part 52 for Licensing ITAAC Construction Techniques Improved Vendor Oversight Construction Inspection Program -- NRC Addressing Lessons Learned Learning from International Construction Activities Learning from New Fuel Facility Construction Industry Success Factors

4 Design Certifications Under Review EPR ESBWR AP1000 ABWR US APWR

5 Goals for 10 CFR Part 52 Licensing More predictable licensing process Resolve safety and environmental issues before authorizing construction Reduce financial risk to licensees Encourage standardization of nuclear plants – choose a certified design

6

7 ITAAC An application for a standard design certification must contain proposed inspections, tests, analyses, and acceptance criteria (ITAAC) for the standard design. The licensee and the NRC review/inspect the ITAAC (verify ITAAC are met) to ensure that the as-built nuclear power plant is constructed and performs as intended.

8 Construction Techniques Modular Construction Offsite Fabrication Onsite Assembly

9 Improved Vendor Oversight Build upon existing vendor inspection program in coordination with other NRC offices Increase inspection frequency and scope Clarify oversight and improve interface with industry’s third-party auditing organization Expand international cooperation in vendor oversight

10 “Man learns from history that man learns nothing from history.” - Hegel’s Paradox Lessons Learned

11 NRC Lessons Learned Inspect early in any new process Larger resident inspector presence Better integration of individual findings Prompt response to quality issues and allegations Physical work observations rather than paper reviews Improved inspection planning and scheduling Closer relationship between inspection and licensing Complete and accurate inspection record Ensure effective corrective action program

12 Learning from International Construction Activities China – AP1000 construction Finland – EPR construction France – EPR construction Taiwan – ABWR construction Observe New Construction Techniques – Modular Construction Gather Lessons Learned

13 Industry Success Factors Clear management expectations and oversight – including QA/QC Experienced staff, vendors, contractors Self-critical approach Robust corrective action program Clear communications Early completion of detailed design Respect for the hazard

14 Recently Revisited Lessons Ambitious schedules Quality assurance/quality control Safety culture Oversight of contractors Active management oversight Clear roles and responsibilities Completed final design details

15 SUMMARY Focus on certified designs - ensure critical design parameters are finalized before construction Use Part 52 licensing Ensure ITAAC are clearly met Establish a strong QA/QC presence Hire good staff & contractors Safety focus is paramount – stop work when problems are encountered Capture and address problems in a good corrective action system