Acknowledgments: O.Aberle – F.Bertinelli – J.C.Billy - O.Capatina - J.Casas - L.Ceccone - S.Claudet J.Coupard - K.Dahlerup - R.Denz - K.Foraz - J.J.Gras.

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Presentation transcript:

Acknowledgments: O.Aberle – F.Bertinelli – J.C.Billy - O.Capatina - J.Casas - L.Ceccone - S.Claudet J.Coupard - K.Dahlerup - R.Denz - K.Foraz - J.J.Gras - V.Parma - A.Perin – M.Poyer R.Shmidt - H.Thiesen – A.Vergara

2 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 S34 activities General activities

The new QDS system 3 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34

The new valves 4 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 Courtesy M. Kappinen, M. Duret

Jacks consolidation 5 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34

Stand Alone Magnets 6 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 Improvement of level sensors in the stand alone magnet to increase the reliability by installation of a flexible capillary with a bigger diameter and without low point

DFBs 7 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 Install electrical protections in front of current leads Improve the configuration of the safety valves discharge outlet Install mechanical protection for DFBM & DFBA links Install additional pressure switches for the dry air system

Consolidation TL inox cages Collimators 8 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 Completion phase 1 Full phase 1 system would be installed for 2009, removing limits for b*, luminosity, cleaning efficiency, protection and risks for collimator lifetime (early series production) Consolidation ring horizontal inox cages Consolidation ring skew/vertical inox cages

9 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 Incident related activities Maintenance and Repairs S34 activities

Racks re-installation 10 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34

PC 60A - problems 11 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 3 converters have required repairs: RCBH30.R3B2 (dead capacitor due to cold?) RCBH24.R3B2 (Overvoltage through current lead voltage taps) RCBV24.R3B1(Overvoltage through current lead voltage taps) 4 converters showed traces of oxidation (Cell 28). Their DC connectors on DC cable side have to be changed The other 87 converters have been fully re-tested and are operational

PC 60A – re-commissioning 12 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 Crates re-installation and re-connection when magnets installation is finished Re-testing: PCC – PNO.a1 – PNO.d1 This activity is included in the powering test

CRYO inst - problems 13 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 All systems have been tested Only one card was blown out, most likely because of a small piece of MLI creating an internal short circuit

CRYO inst - re-commissioning 14 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 Visual inspection while interconnecting Check of the signal cabling Coherency tests Crates re-installation and re-connection when magnets installation is finished

QPS racks - problems 15 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 Quench Heater Power Supply Only QHPS in the D-area have been removed Some of them have been analyzed and many have seen a dielectric breakdown at the level of the input diode bridge for charging of the capacitor No clear explanation (due to condensation inside?) They can be easily repaired Removal of the others depending on the situation Quench Detector All of them have been removed All at right of D-area have been cleaned Analysis to be done in all the others

QPS racks - re-commissioning 16 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 IST Heater Charging and Firing This activity is considered as part of the powering test Crates re-installation and re-connection when magnets installation is finished

Vacuum racks - problems 17 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 No problem was found Electronics re-tested and operational

Vacuum racks - re-commissioning 18 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 Crates re-installation and re-connection when magnets installation is finished

Beam Instrumentation 19 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 Beam Loss Monitor Re-testing the whole sector (with radioactive source) Beam Position Monitor Tests to be done during the interconnection phase BGI - BCT - BTV Already commissioned Routine inspection

20 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 PC - Short Circuit 24h run Power Converter PO requested a check of the converters of the A34 to check whether they have been damaged by overcharge (as for some 60A) P3 P4 ARC PC connected: 3 x 13kA 8 x 6kA 25 x 600A PC connected: 22 x 600A No PC directly connected PC connected: 94 x 60A 16 x 120A DSLC

21 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 PC - Short Circuit 24h run PC (13kA – 6kA – 600A – 120A) Set-up of the short circuits at the level of the cables 24 hours heat run Short circuit removal (Short Circuit test in the UJ33 was performed at operational current profile – sensitive area)

22 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 S34 activities Incident related activities Maintenance and Repairs

Beam Instrumentation 23 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 BSRT (Synchrotron Light Telescope) Control cable being pulled Upgrade of the alignment control engine of the optic system Change and regulation of the optic bench Not mandatory for operating the machine at 5TeV Feasibility on the LHC planning to be checked RU.L4 removal (?) Broken internal resistance (manufacturing problem)

The DSLC – problem 24 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 Cable layout Layer 1 (inner) Wires 1-10: Layer 2: 11-26: Layer 3 (outer layer) 27-48: DSLC input Courtesy of A.Perin

The DSLC 25 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 Courtesy of A.Perin

The DSLC – problem 26 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 Courtesy of A.Perin

The DSLC – solution 27 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 Compression and fixing of the flexible part of the DSLC link in order to avoid displacement which is responsible for the heat load

Re-cabling of RQT4.R3 -RQT5.R3 28 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 The commissioning of the two magnets showed the impossibility to keep the nominal current in the circuits due to the increase of T of DC cables and magnets. This effect produces a significant variation of the resistance of the circuits with the consequence that the PC is not longer able to provide the nominal current Engineering Change Order EDMS n

Re-cabling of RQT4.R3 -RQT5.R3 29 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 The solution proposed is to pull additional DC cables from the PC to the magnets in order to reduce the resistance of the circuits and limit the DC cables temperature The present modification is not mandatory for the 5TeV LHC operation

Re-commissioning of RQT4 – RQT5 30 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 Electrical Quality Assurance to verifies the integrity of the circuits Polarity Check to verify the correct DC cabling 24h heat run to validate the electrical circuits (ventilation and equipments have been already validated in the previous campaign)

Resume 31 Chamonix 03/02/09 M.Solfaroli/B.Bellesia - Repair of 34 GENERAL ACTIVITIES (Katy and Julie will better come back to this on Session 05) SECTOR 34 Racks (QPS, VAC, PC, CRYO) re-installation and re-commissioning BI commissioning BSRT regulation and optic bench change (not mandatory) RU.L4 replacement (?) PC short circuit 24h heat run DSLC Ongoing RQT4 – RQT5 Re-cabling - Ongoing Re-commissioning