Rodd Pope, SLAC Undulator System April 20-21, 2006 FAC Meeting 1 Undulator System Assembly Plans Rodd Pope, SLAC In collaboration with Catherine LeCocq, SLAC Metrology & Geoff Pile, ANL

Rodd Pope, SLAC Undulator System April 20-21, 2006 FAC Meeting 2 Outline Roles and Responsibilities ANL, SLAC Metrology, SLAC Undulator Assembly System Design & Requirements Assembly Plan Outline Facility Space Management Schedule Moving Forward

Rodd Pope, SLAC Undulator System April 20-21, 2006 FAC Meeting 3 SLAC Metrology ANL Areas of Expertise Working in Collaboration October 2005April 2006 SLAC Metrology ANL SLAC Assy & Install Collaboration requires trust. Trust requires effort.

Rodd Pope, SLAC Undulator System April 20-21, 2006 FAC Meeting 4 Collaboration Roles and Responsibilities (abridged) ANL Design the System and Sub-assemblies minus WPM/HLS Supply Designed Sub-assemblies Provide Expertise SLAC Metrology Design and Supply WPM/HLS System Develop and Test Fiducialization Procedures Provide Expertise SLAC Assembly & Installation Girder Assembly Plan System Installation Plan Material Handling and Storage Provide Expertise

Rodd Pope, SLAC Undulator System April 20-21, 2006 FAC Meeting 5 SLAC Assembly Supervisor Requisition posted Interviews are nearly complete An offer should be extended the week of April 24 th Responsibilities will include: Material handling and assembly planning and execution Assembly and QA documentation Space and personnel resource planning

Rodd Pope, SLAC Undulator System April 20-21, 2006 FAC Meeting 6 Undulator System Girder Assembly Field Installation Precise/Vacuum Assembly performed in a control environment

Rodd Pope, SLAC Undulator System April 20-21, 2006 FAC Meeting 7 Intra-girder Component Alignment PRD r3

Rodd Pope, SLAC Undulator System April 20-21, 2006 FAC Meeting 8 Girder Assembly Prerequisite All necessary components fiducialized Stands aligned in all staging areas Outside MMF (possibly in Building 750) following the SPEAR3 Approach as suggested by Richard M. Boyce Station 1 Prepare Girder: Mount CAM wedges under girder Station 2 Component Installation, part 1 roll-away slides, component supports HLS & WPM components undulator vacuum chamber Station 3 Component Installation, part 2 quadrupole, BFW and BPM Station 4 Wiring / Plumbing In the Controlled Environment of the MMF Station 1 Optical Alignment Station 2 CMM Storage LeCocq, Catherine, October 27-28, 2005, FAC Meeting, Slide 13

Rodd Pope, SLAC Undulator System April 20-21, 2006 FAC Meeting 9 Girder Assembly Flow

Rodd Pope, SLAC Undulator System April 20-21, 2006 FAC Meeting 10 Possible Assembly & Storage Spaces B033 - GLAST B006 – SSRL/ILC Requires Cleanout ($) B750 – Access may be limited by construction B081 - MMF

Rodd Pope, SLAC Undulator System April 20-21, 2006 FAC Meeting 11 SLAC Magnetic Measurement Facility Wolf, Zachary, LCLS Management Presentation, April 11, 2006, Slide 3 Floor plan divided into three functional areas Magnetic Measurements (± 0.1º C) Fiducialization and Assembly (± 1º C) Storage (± 2.5º C) Assembly Area Storage and Queuing LCLS-TN-04-1

Rodd Pope, SLAC Undulator System April 20-21, 2006 FAC Meeting 12 Undulator Magnet Storage All 40 undulator magnets could be stored in the MMF storage area.

Rodd Pope, SLAC Undulator System April 20-21, 2006 FAC Meeting 13 Component Delivery & Assembly Schedule

Rodd Pope, SLAC Undulator System April 20-21, 2006 FAC Meeting 14 Moving Forward Solidify Component Delivery Dates Refine Assembly Process with SUT Experience The activities and logic in the P3 assembly plan are reasonable. The resources assigned to the tasks are being reviewed. Secure Assembly and Storage Space Material handling equipment design and procurement is behind schedule Addition of SLAC Assembly Supervisor