By Eric Bornemann Roll Bender ELM 4701 November 2008
Roll benders/(ring rolls) are widely used in the metal fabrication industry CNC rollers are ideal for repeat jobs and or parts Typical uses include hand rails, motorcycle frames, radii gussets Background Information
Design and fabricate a CNC Roll Bender Problem Statement
Existing Example Top roll Drive rolls
Minimum Capacity (steel) -Angle 2 x2 x ¼” -Square 1 ¼” -Square tube 2 x 2 x 1/8” -Schedule 40 pipe 2” -Round 1 ¼” -Channel 2 ½” Design Requirements User Interface -Top roll position display -Ability to store and recall common positions -Manual controls for top and drive rolls
Bending Method Concept Selection Single PinchTriple Pinch Stationary Drive Rolls Part Drive Rolls Pinch
Control Method Concept selection Method One User selects die package User inputs material length User inputs required radius User presses go Top roll indexes appropriately Drive rolls feed part through Top roll returns to top position Method Two User sets top roll to desired position Saves location Recalls program when desired Insert part and press SET Top roll indexes appropriately Manually feed part through Press RESET Top roll returns to top position
User Interface E-Stop OnOff Viewer Screen Keypad 7 Seg. Top Roll Drive Rolls SetReset
Controller Concept Selection Requirements -Flash memory -Compatibility with user interfaces -Ease of mounting -Ease of programming PLC -Meets requirements -More practical HMI options directly compatible with PLC
Questions ?