© 2003 Swagelok Company MPC Series Modular Platform Components.

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Presentation transcript:

© 2003 Swagelok Company MPC Series Modular Platform Components

© 2003 Swagelok Company MPC Series Modular Platform Components

© 2003 Swagelok Company Turnkey Solutions Remote Access Capabilities Analyzer Intelligence Maintenance Staff Technical Staff Service Capabilities of Suppliers DECREASINGINCREASING Driving Forces for Change Source: Control Engineering with information from ARC Advisory Group.

© 2003 Swagelok Company Enabling Technologies Source: Control Engineering with information from ARC Advisory Group. Fewer mechanical parts Semi- autonomous systems in situ measurements Modular design concepts Compact analyzers Menu-driven software Fabrication and electronics miniaturization

© 2003 Swagelok Company MPC Channel and Component Design

© 2003 Swagelok Company Channel and Component Design Substrate Layer Manifold Layer Surface Mount Layer Three-layer design concept

© 2003 Swagelok Company Substrate channel and flow components Channel and Component Design

© 2003 Swagelok Company Channel and Component Design Substrate flow components Boss O-ring recess Locator pin

© 2003 Swagelok Company Channel and Component Design Single position Inlet Outlet 1.5 in (38.2 mm) Substrate flow component Surface-mount component

© 2003 Swagelok Company Substrate channel and flow components Channel and Component Design Drop-down holes Manifold bolt holes Surface mount bolt holes

© 2003 Swagelok Company Drop-in flow components Channel and Component Design

© 2003 Swagelok Company Foot Support Lock-down bar End Connection Other substrate components Channel and Component Design

© 2003 Swagelok Company Threaded holes Locator holes Channel and Component Design Manifold component and channel Locator Pins

© 2003 Swagelok Company Drop-down Flow Component Manifold Flow Component Port Elastomer O-ring Drop-down and Manifold Components Channel and Component Design

© 2003 Swagelok Company Connecting substrates to manifolds Channel and Component Design

© 2003 Swagelok Company Attaching surface-mount components Channel and Component Design

© 2003 Swagelok Company Channel and Component Design ANSI/ISA

© 2003 Swagelok Company Channel and Component Design Center port to manifold layer Inlet Outlet Surface-mount Manifold Layer

© 2003 Swagelok Company Metering Valve Diaphragm Valve Needle Valve Toggle ValveFilter Check Valve Pneumatic Valve Surface-mount components Channel and Component Design

© 2003 Swagelok Company Adapters Caps Surface-mount components Channel and Component Design

© 2003 Swagelok Company MPC Systems Configurator

© 2003 Swagelok Company MPC System Configurator MPC Configurator Complementary software tool Windows ® -based program Converts system schematics System layout Bill of material Assembly diagram Makes design and assembly fast and easy

© 2003 Swagelok Company MPC System Configurator

© 2003 Swagelok Company MPC System Configurator Layout grid Tool Bar Layout grid

© 2003 Swagelok Company MPC System Configurator Add flow components

© 2003 Swagelok Company MPC Systems Configurator Define component properties

© 2003 Swagelok Company MPC System Configurator Complete component definition

© 2003 Swagelok Company MPC System Configurator Connect flow components

© 2003 Swagelok Company MPC System Configurator Copy and paste components

© 2003 Swagelok Company MPC System Configurator Complete layout diagram

© 2003 Swagelok Company MPC System Configurator Bill of material

© 2003 Swagelok Company MPC System Configurator Assembly diagram

© 2003 Swagelok Company MPC Features

© 2003 Swagelok Company MPC Features MPC systems can: Reduce process analyzer costs Design Build Install Operate Maintain Improve performance Quality Design Enable future technology

© 2003 Swagelok Company MPC System Configurator reduces costs to: Configure “Drag and drop” interface Swagelok and user defined component attributes Purchase Bill of material Assemble Assembly diagram MPC Features

© 2003 Swagelok Company MPC Features Easy to assemble Precise assembly diagram Detailed written instructions Only one tool required Assembles from top down

© 2003 Swagelok Company MPC Features Easy to install Mounting blocks provided Detailed instructions Dimensions Swagelok end connections Compact, lightweight

© 2003 Swagelok Company MPC Features Easy to maintain Fewer potential leak points No face seals from position to position Quick component seal replacement from top Minimizes downtime, maximizes uptime

© 2003 Swagelok Company MPC Features Smaller footprint ANSI/ISA compliant Smaller Housings Less utilities Analyzers closer to process lines Reduced expensive transport lines Smaller internal volume Use less analyzer gases Easier to purge Cleaner, less entrapment in 3.20 in

© 2003 Swagelok Company Summary MPC systems can reduce cost to design, build, install, and maintain process analyzer sample systems Swagelok MPC System Configurator Easy one-tool assembly Low maintenance design Easy to install compact, light weight design ANSI/ISA compliant architecture Reliable Swagelok components and support