1. Legacy Hardware and Software Upgrade Overview

2. Legacy Upgrade Agenda Legacy Application Import Tool 60 minutes
Hardware Upgrade Overview 20 minutes
Legacy Application Import Tool 60 minutes
Add Quantum Ethernet DIO drops 45 minutes
Add new X80 Ethernet DIO drops 45 minutes
LL984 Editor and Unity Overview 60 minutes
The flow and topics to be covered today
Estimated time to cover the information.

3. Customer Concerns Why re-wire?
Wire and power systems last more than 50 years.
PLC’s last only years, at best .
… if you don’t need to
Why re-wire?
Why re-program the software application ?
Your customers can achieve Risk Mitigation through proven Upgrade Products and Tools

4. Purpose of the Upgrade Products and Tools.
To enable installed base users to…
... re-use existing Field Wiring while upgrading to the latest Unity Quantum or M340 PLC’s
No disturbing the existing field wiring
Virtually eliminates wiring debug
Update to the latest Quantum or M340 I/O
Uses the same panel footprint and mounting
Minimize handling the proven existing wiring
Minimize or eliminate downtime debug and re-commisioning
Take advantage of the new CPU capabilities
No need to change out control boxes

5. Purpose of the Upgrade Products and Tools.
To enable installed base users to…
…re-use the LL984 application on the new Unity Quantum or M340 platforms
Upgrade the PLC to the Unity Quantum or M340 platform
Import the 984 applications seamlessly into Unity
Support the 984 instruction set
Support the 984 execution behavior
Create a 6th Editor in Unity, bringing the key features of 984 programming into Unity Pro

6. Purpose of the Upgrade Products and Tools.
To enable installed base users to…
upgrade S908 RI/O to Ethernet RI/O while maintaining the Quantum I/O.
Replace the existing Proprietary S908 RI/O network with Deterministic Ethernet communications.

7. Unique Value Propositions (UVPs) .
Save prior manpower investment in wiring and debug
existing I/O field wiring is not removed
Save prior Investment in 984 LL application development
highly evolved applications are retained
No Risk Upgrade
applications are imported versus converted
greatly reduced commissioning
Field Wiring is retained with the use of prewired cables and
QWA’s (Quick Wiring Adaptors)
limited wiring debug
Plant Operators/Maintenance use the same interface
Unity 984LL editor has the same look and feel (7 x 11 nodes)
This means limited or no training
Future proof
Unity Hardware
Unity Software
Ethernet RI/O and DI/O
Reduced cost of ownership
Increased reliability & uptime
Future proof by upgrading to PlantStuxure

8. Hardware Upgrade Overview
Upgrading a Legacy I/O system to Quantum or M340
200 Series to Quantum I/O Upgrade
500 Series to Quantum I/O Upgrade
800 Series to Quantum I/O Upgrade
SY/MAX to Quantum I/O Upgrade
Hardware I/O Upgrade
SY/MAX Software Conversion Service is Available
Compact 984 to M340 I/O Upgrade

9. 200 Series to Quantum I/O Upgrade
Module Upgrade to Modicon® Quantum™ with:
Rack Replacements
Prewired Cable Assemblies
Quickly converts to Quantum I/O without disturbing field wiring
Minimizes conversion time per module
Prewired Cable assemblies are validated assuring no wiring mistakes
Uses the same panel footprint and mounting holes
Before
After
When customers are upgrading from 200 series to Modicon® Quantum™ I/O our Upgrade products allow the user to keep the existing field wiring, minimizing the downtime during the upgrade.
Always tighten the field wiring screws before starting the replacement, in case the loosened up over the years.
Rack Replacement
Prewired Cable Assemblies
Validated wiring solutions assures no wiring mistakes between the 200 Series connector and the Quantum replacement module.
Four step process that is completed in minutes instead of hours.

10. 200 Series to Quantum I/O Upgrade
Step 1
Step 2
Step 3
Step 4
Remove modules
and field wiring
trough/ connector
assembly.
Remove original
mounting assembly
and replace with
the new assembly.
Install field wiring
trough/ connector
assembly and attach
prewired cable
assemblies.
Install swing arm
assembly, install
modules and attach
prewired cable
connectors.
Same footprint 200 to Quantum IO

11. 200 Series to Quantum I/O Upgrade
Describe mapping 200 to Quantum with column headers
QWA Prewired cabling assembles validated, ensures no mis-wiring or mismat!ches… no worries!

12. 500 Series to Quantum I/O Upgrade
Module Upgrade to Modicon® Quantum™ with:
Prewired Cable Assemblies
Quickly converts to Quantum I/O without disturbing field wiring
Minimizes conversion time per module
Prewired Cable assemblies are validated assuring no wiring mistakes
4 points per module | Rack Replacement for B540 B541
B550 4pt AC Output module or B551 4pt AC Input module
(4) 500 modules to (1) Quantum 16 pt module
Prewired Cable Assemblies
When customers are upgrading from 500 series to Modicon® Quantum™ I/O our Upgrade products allow the user to keep the existing field wiring, minimizing the downtime during the upgrade.
Note to share, always tighten the field wiring screws before starting the replacement, in case the loosened up over the years.
Validated wiring solutions assures no wiring mistakes between the 500 Series connector and the Quantum replacement module.
Four step process that is completed in minutes instead of hours.

13. 800 Series to Quantum I/O Upgrade
Before
Module Upgrade to Modicon® Quantum™ with:
Rack Replacement with Swing Arm Assembly
Prewired Cable Assemblies
Quickly converts to Quantum I/O without disturbing field wiring
Minimizes conversion time per module
Prewired Cable assemblies are validated assuring no wiring mistakes
Uses the same panel footprint and mounting holes
Four step process (similar to the 200 Series I/O Upgrade) that is completed in minutes instead of hours
After
Developed in the 1980’s | Predecessors to Quantum | Been around a long time
When customers are upgrading from 800 series to Modicon® Quantum™ I/O these Upgrade products allow the user to keep the existing field wiring, minimizing the downtime during the upgrade.
Swing Arm assemblies
Prewired Cable assemblies
Validated wiring solutions assures no wiring mistakes between the 800 Series connector and the Quantum replacement module.
Four step process (similar to the 200 Series I/O Upgrade) that is completed in minutes instead of hours

14. SY/MAX to Quantum I/O Upgrade Quick Wiring Adapters (QWA)
Before
After
QWA connects directly to SY/MAX terminal blocks
Quickly converts to Quantum I/O without disturbing field wiring
Minimizes conversion time per module
QWA circuit boards are validated assuring no wiring mistakes
Schneider Electric has designed a Quantum I/O terminal block that SY/MAX terminal blocks connect directly into.
This allows SY/MAX I/O to be quickly converted to Quantum I/O without disturbing field wiring.
Minimizes conversion time per module
The QWA circuit boards are validated assuring no wiring mistakes between the SY/MAX connector and the Quantum replacement module.
Minimizes your overall RISK of change !
Minimize your cost and equipment downtime.
Five step process (similar to the 200 Series I/O Upgrade) that is completed in minutes instead of hours. (Note: the additional step is adding the QWA)

15. SY/MAX to Quantum I/O Upgrade

16. SY/MAX Software Conversion Service
The Software Conversion is a “Pay For” service:
It is an Automated Tool which:
Minimizes error versus manual conversion.
Minimizes the cost of the conversion.
All SY/Max Remote I/O can be run under Unity.
Exchange the processor to Quantum and keep all I/O.
SY/Max instructions are converted to native Unity code.
Convert to M340!
Less expensive I/O.
Documentation is converted
Easier for operators.
Same look and feel
Easier on operators.

17. Compact 984 to M340 I/O Upgrade Quick Wiring Adapters (QWA’s)
Before
QWA’s connect Compact terminal blocks directly to M340 modules
Quickly converts to M340 I/O without disturbing field wiring
Minimizes conversion time per module
QWA circuit boards are validated assuring no wiring mistakes
After
Compact to M340 I/O Upgrades utilize
Quick Wiring Adapters (QWA’s)
Schneider Electric has designed a new M340 I/O terminal block that Compact terminal blocks connect directly into.
This allows Compact I/O to be quickly converted to M340 I/O without disturbing field wiring.
These QWA’s Minimize Upgrade time per module
The QWA circuit boards are validated assuring no wiring mistakes between the Compact connector and the M340 replacement module.
Minimizes your overall RISK of change !
Minimize your labor cost and equipment downtime.
Five step process (similar to the 200 Series I/O Upgrade) that is completed in minutes instead of hours. (Note: the additional step is adding the QWA)

18. Compact to M340 I/O Upgrade

19. What are the UVPs of these Products and Tools?
Minimize your Upgrade Risk by:
Significantly minimizing downtime during Upgrade.
Upgrading to Quantum I/O
Without field wiring changes
Without panel modifications
Upgrading Compact to M340
Validated Pre Assembled cable harnesses and QWA’s
Eliminates field wiring issues between the original field connector and new I/O module.
Downtime is so little they could upgrade I/O drops one at a time. Maybe even keep their process running!
All wiring and verification of wiring is done offline where the process does not need to be stopped.

20. Legacy Upgrade Agenda Legacy Application Import Tool 60 minutes
Hardware Upgrade Overview 20 minutes
Legacy Application Import Tool 60 minutes
Add Quantum Ethernet DIO drops 45 minutes
Add new X80 Ethernet DIO drops 45 minutes
LL984 Editor and Unity Overview 60 minutes
The flow and topics to be covered today
Estimated time to cover the information.