1. Installation Global System
PROGRESS OVERVIEW
Fred Asiri, Wilhelm Bialowons, Tetsuo Shidara
Fred Asiri
LCWS Bangalore, India 1

2. Charge:
Installation: Responsible for developing the installation schedule for the ILC installation. Work with the system managers and the engineering groups to develop a model for component fabrication, receiving, warehousing, and installation.
Needs the scope of work details
Fred Asiri
LCWS Bangalore, India 2

3. STRATEGY:
Define Installation System
Reach agreement about the Installation System
Establish subsystem interfaces/Boundaries
Obtain all pertinent material on similar installation
Obtain components list from Area System managers
Prepare and maintain an up-to-date Configuration drawing for the Baseline Machine
Establish an integrated installation process for the ILC Baseline in full cooperation with other regions
Fred Asiri
LCWS Bangalore, India 3

4. Definition of Terms:
Components are defined to be elements of the ILC machine and may be anything from complex subassemblies to single items, which are at the highest stage of pre-subassembly possible prior to installation in the beam tunnel or support tunnel.
Components are to be bundled into installation kits ready for subassembly or if possible for installation in their operational location.
Fred Asiri
LCWS Bangalore, India 4

5. Assumptions:
Installation begins when conventional facilities turn over facility ready for beneficial occupancy and installation is complete system checkout and conditioning are finished and commissioning begins.
Point of contact with CF&S has been established - Vic Kuchler
Questions:
Where should the component subassembly take place, on-site or off-site
What should the overall schedule for construction and installation be based on?
According to the first pass DCB schedule; All components must be delivered to the ILC site for completion of installation within 7 years of the start of construction
Fred Asiri
LCWS Bangalore, India 5

6. Subsystem Interfaces:
At Beneficial Occupancy Conventional Facilities will provide the following:
Housing (surface and tunnel) ready for beneficial occupancy
Surveying monuments for the civil construction
AC power distribution
Water system for hose attachments
Ambient temperature control and ventilation system
Lighting system
Compressed air
Telephone system backbone
- Installation will then begin …………
Fred Asiri
LCWS Bangalore, India 6

7. Obtain all pertinent material on similar installation :
Gathered relevant material on area installation for LEP, NLC, and LHC
Fred Asiri
LCWS Bangalore, India 7

8. Obtain components list from Area System managers:
Point of contacts has been established
Draft need list has been prepared and distributed
Schematic and graphic concept sketches of the system components, or subassemblies, revealing
Function, size, volume and weight, and their
Point of connection or interface with other area systems.
Largest maintenance units for replacement, with volume, weight, dimensions, and transport fixtures.
Area utility needs at point of connection described in standard engineering units for:
Pressure, flow, temperature, fluid velocity, power, voltage, current, power factor, etc.
Fred Asiri
LCWS Bangalore, India 8

9. Prepare and maintain an up-to-date Configuration drawing for the Baseline Machine:
First cut version of the configuration drawing has been prepared
This drawing is set in different layers to match each Area System
This drawing will serve to define the interfaces and boundaries of each A.S.
Fred Asiri
LCWS Bangalore, India 9

10. Established 3DVisualization and Integration tools to facilitate the installation process:
Visualization Tasks
Goal
Status
Tools and software
Information Required
3D modeling
Developing 3D model with real dimensions
Supporting interference check
Beam delivery system (20 mrad and 2 mrad)
Positron bypass options
Main Linac
5 km main linac
RF service tunnel layout
AutoCAD 2006
Pipes, cables (geometry information)
Movement path
Material (optional)
Walk Through Animation
Implementing real-time walk through animation from operator’s perspective
Supporting visual analysis
Autodesk 3DS Max ($3,500)
Integration Tool
Supporting option study
Automatic generation of 3D view, cost estimation
AutoCAD 2006, VBA, Excel
Fred Asiri
LCWS Bangalore, India 10

11. Establish an integrated installation process for the ILC Baseline in full cooperation with other regions:
Installation Tasks
Goal
Status
Tools and software
Information Required
Fabrication and delivery management
Real-time tracking on fabrication and delivery status
Managing and optimizing the delivery process
Set-up of the Data Base Software First phase (~$100K)
Size and weight of components
Fabrication sequence and time
Functional compatibility study
Checking functional compatibility between sub-systems
? Searching
Estimating $50K ~ $100K
Interconnections requirements 
On-site installation process management
Visualizing on-site assembly and installation process
Supporting analysis on assembly and installation process
Supporting analysis on site logistics
Common Point Project4D
Storage area available
Installation sequence and time
Fred Asiri
LCWS Bangalore, India 11

12. Fred Asiri
LCWS Bangalore, India 1

13. Fred Asiri
LCWS Bangalore, India 1

14. Back-up Material for Discussion Purposes
Fred Asiri
LCWS Bangalore, India 1

15. Installation Systems Concept Development
Step Installation Phases & Sequencing

16. Installation Systems Concept Development
Step Installation Phases & Sequencing

17. Installation Systems Concept Development
Step Installation Phases & Sequencing

18. Installation Systems Concept Development
Step Installation Phases & Sequencing

19. Installation Systems Concept Development
Step Installation Phases & Sequencing

20. Installation Systems Concept Development
Step Installation Phases & Sequencing

21. Installation Systems Concept Development
Step Installation Phases & Sequencing

22. Installation Systems Concept Development
Step Installation Phases & Sequencing

23. Installation Systems Concept Development
Step Installation Phases & Sequencing

24. Installation Systems Concept Development
Step Installation Phases & Sequencing