1. Make your CORRUGATOR run BETTER
Martin
Langston
MHI
Marquip
United
…more!

2. Montalvo offers upgrade packages for…
JP Langston Roll Stands
Martin Roll Stands
MHI Roll Stands
…to name a few

3. The benefits of upgrading to a Montalvo Corrugator V Brake
Industry leading performance
Easy installation
Precise tension control
Longer friction pad life
Minimal & simple maintenance
Low profile
Wide torque range

4. Even more benefits! Bi-directional operation Multiple ranges available
A variety of friction pad materials
High thermal capacity
Auxiliary cooling
Back by our worldwide customer support network
AND
TOOL-LESS friction
pad changes
Minimal machine downtime
when changing friction pads

5. Changing Pads on the V Brake…
Pull out the old pads
Simple. Easy. Quick. No Tools
Push in the new pads

6. Done.

7. The V-Series brake can be configured with a manifold for multiple air supply inlets which provides a wide torque range for regulation and input for e-stop.

8. The V-Series was engineered to address the rigorous demands of the corrugated industry.

9. Langston Roll Stand Upgrade
AFTER
BEFORE

10. The Langston brake has very little heat dissipation capacity & experiences excessive pad wear. Similar to car brakes, they are not well suited for continuous-slip tension applications and are maintenance intensive.
Langston Upgrade

11. Brake diameter is a major issue with Langston Roll Stands
Langston Upgrade

12. If the arms can’t be raised high enough, the paper rolls won’t clear the brake cover during installation, which may cause damage or process interruption.
Langston Upgrade

13. To install the V brake, the customer only needs to locate, drill and tap four holes.
Mounting studs and brake hub are mounted onto the existing mounting plate.
Langston Upgrade

14. Note the heavy duty anti-rotation pins.
All Montalvo brakes feature factory installed plenums and require simple on-site air supply connections via quick disconnects.
Note the heavy duty anti-rotation pins.
Anti-rotation pin
Plenum
Quick disconnect

15. The spider assembly slides over the mounting studs.
And the brake disc is attached to the hub.
Langston Upgrade

16. J. P. Langston roll stands before and after upgrade to Montalvo high performance V-Series brakes.
Before: Inefficient, hard to maintain
After: Increased productivity due to less down time and longer friction pad life

17. V brake fan cover increases the thermal capacity of the brake assemblies.
Langston Upgrade

18. The V300 has a smaller footprint and allows plenty of clearance.
This eliminates pinch points for safety.
Langston Upgrade

19. Complete production upgrade – 24 brakes on 12 unwind stands in 2 days!
Langston Upgrade

20. Martin Roll Stand Upgrade

21. Overall width of brake is critical.
The V400 series Martin Brake. Note the overall width (5 9/16).
Martin Upgrade

22. Note that the brake assembly clears the machine frame.
Martin Upgrade

23. An additional cut out must be done in the floor plate.
Martin Upgrade

24. MHI Roll Stand Upgrade

25. A complete Montalvo MHI Brake package
MHI Upgrade

26. MHI Upgrade

27. Original MHI automotive style brakes allow only limited cooling and experience excessive pad wear
MHI Upgrade

28. To install Montalvo V Brakes, remove the existing brake assembly & attach the new brake mounting plate and shaft.
MHI Upgrade

29. Anti-rotation pins keep the brake spider plate from rotating.
MHI Upgrade

30. The brake assembly slides onto the shaft and is held in place by an end cap assembly.
MHI Upgrade

31. BEFORE
AFTER
MHI Upgrade

32. Finished assembly with fan cover.
MHI Upgrade

33. V-Series Brakes! Engineered to fit on most any roll stand
Integral fan cover for optimum cooling
High thermal capacity disc design
Compact overall size to eliminate pinch points
Wide torque range for optimum tension control during splices
Patented “No-Tools” easy friction pad maintenance system
Long friction pad life
Very low maintenance required
Backed by worldwide customer support