Reebok ICE Treadmill Service Manual

Specifications Length: 1600mm Width: 770mm Running Area: 400X1200mm Weight of product: 51kgs Shipping Weight: 61kgs Speed Range: 0.5~8.4 mph (0.8~14 kph) in 0.1mph or 0.1kph increments Incline Range: Manual / 2 levels TFT TV Kit: No Fold Up: Yes Power Fold Up: No Manual Adjustment Shock: No Intelligent Suspension System: No Swing Arm Suspension: No Motion control: No Hand Pulse Sensor: Yes Wireless Pulse Sensor: No Programs: Quick Start, Target time, Target distance, Target calories, 15/30/45 MINUTES PRESET Power Requirement: 240vac ± 10% 50/60Hz 8Amps Motor: DC motor (Model: GMD82-04-1B180VDC) Emergency Stop: Pull the emergency stop key 770mm 1600mm Page 1

Parts Explosive Drawing Page 2

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Spare Part List / Ersatzteilliste / Lista Parti PartNo. Part name Bezeichnung Denominazione Quantity 101 overlay Overlay Copertura 1 102 computer insert Computereinsatz Inserto computer 103 PC board Computer Porta PC 104 console housing -Top Computergehäuse – oben Porta console -Top 105 console housing -lower Computergehäuse - unten Porta console - Inferiore 106 safety key Sicherheitsschlüssel Chiavetta sicurezza 107 safety key box Ablage Sicherheitsschlüssel Scatola chiavetta sicurezza 108 Microswitch Microschalter Micro adattatore 201 upright Frontstütze Tubo verticale 202 top console locate Befestigung oben Konsole Piastra top console 203 lower console locate Befestigung unten Konsole Piastra bassa console 204 pulse sensor Pulssensor Sensore pulsazioni 2 205 upright lower cover Untere Abdeckung Frontstütze Cover tubo inferiore 206　 upright adjustment braket-left Feststellklammer Stütze links Piastra sinistra 207　 upright adjustment braket-right Feststellklammer Stütze rechts Piastra destra 208　 fold locker cover -left Gehäuse Entriegelung links Cover - sinistro 209 fold locker cover -right Gehäuse Entriegelung rechts Cover - destro 210 fold locker Ent-/Verriegelung Piastra 211 plastic washer Plastikscheibe Rondella plastica 301 Front transport wheel frame Rahmen vorderes Transportrad Telaio ruota trasporto frontale 302　 front foot cover inner Gehäuse Frontfuß innen Cover interno 303　 Front foot braket-left Klammer Frontfuß links 304　 Front foot braket-right Klammer Frontfuß rechts 305 front foot front cushion Puffer Frontfuß cuscinetto 306 front foot cover outer Gehäuse Frontfuß aussen Cover esterno 307 Front transport frame end cap 20X30 Endkappe Transportrahmen vorne 20X30 Tappo 20X30 308 Front transport frame lower cushion Unterer Puffer Transportrahmen vorne Cuscinetto 309 Transportion wheel Transportrad Ruota 310 front foot Connect tube upper Frontfuß Verbindungsrohr oben Tubo superiore 311 front foot Connect tube lower Frontfuß Verbindungsrohr unten Tubo inferiore 312 Front transport frame bushing Buchse Transportrahmen vorne Dado 4 401 motor cover top Motorgehäuse oben Cover motore - top 402 motor holder Motorhalter Porta motore 404 motor control board Motor Steuerplatine Piastra controllo motore 405 DC motor Gleichstrommotor 406 driving belt Antriebsriemen Cinghia Page 9

407 Front motor cover -left Verkleidung Motor vorne links Cover frontale motore-sinistro 1 408 Front motor cover -right Verkleidung Motor vorne rechts Cover frontale motore-destro 409 motor cover -lower Untere Verkleidung Motor Cover motore inferiore 501 running belt Gurt Laufband Nastro corsa 502 side rail -left Seitenverkleidung – links Rotaia laterale - sinistra 503　 side rail -right Seitenverkleidung - rechts Rotaia laterale - destra 504　 rear end cap -left Endkappe hinten links Tappo posteriore - sinistro 505　 rear end cap -right Endkappe hinten rechts Tappo posteriore - destro 506　 Running deck Laufdeck Piano corsa 601　 Main frame Basisrahmen Telaio principale 602 front roller shaft Achse Laufbandantriebsrolle Tubo 603 front roller Laufbandantriebsrolle Tubo frontale 604　 rear roler Laufbandumlenkrolle Tubo posteriore 605　 rear roler shaft Achse Laufbandumlenkrolle 606 main frame cross bar Basisrahmen Querstange Barra telaio principale 607　 power plate cover Gehäuse Stromplatte Cover piastra alimentazione 608 power switch Stromschalter accensione 609　 power plate Stromplatte Piastra alimentazione 610　 power plug Netzstecker Spina alimentazione 611 Power protector Stromsicherung Protezione alimentazione 612　 D20X13 round cushion D20X13 Rundkissen D20X13 cuscinetto 2 613 Rear transport braket Transportstange hinten Porta ruota posteriore 614 Transport wheel Transportrad Ruota 615 Transport braket end cap Endkappe Transportstange Tappo 616 Deck cushion Puffer Laufdeck Cuscinetto piano 8 801 3X14 mm screw 3X14 mm Schraube 5 802 M3X8 mm screw M3X8 mm Schraube 803 M4X15 mm screw M4X15 mm Schraube 46 804 805 M6X10 mm washer M6X10 mm Scheibe 806 Φ4 washer Φ4 Scheibe 807 M4X35 mm screw M4X35 mm Schraube 808 M10 nut M10 Mutter 9 809 Φ10X20X2mm washer Φ10X20X2mm Schraube 14 810 Φ10X23X4mm washer Φ10X23X4mm Scheibe 4 811 M10x25X15mm allen bolt M10x25X15mm Innensechskantschraube 812 M6 nut M6 Mutter 813 Φ6X24X2 mm washer Φ6X24X2 mm Scheibe Page 10

814 spring 2x34 Feder 2x34 Ruota 2 815 M12X79 mm bolt M12X79 mm Stift Tappo 816 5X50 mm lock pin 5X50 mm Arretierstift Cuscinetto piano 817 4X14 mm screw 4X14 mm Schraube Telaio principale 6 818 U type metal sheet U förmiges Blech Tubo 819 M4X12mm screw M4X12mm Schraube Tubo frontale 4 820 M8X13X4mm nut M8X13X4mm Mutter Tubo posteriore 821 Φ8X16X1 mm washer Φ8X16X1 mm Scheibe 822 M8X13X6.5 nut M8X13X6.5 Mutter Barra telaio principale 823 M8 nut M8 Mutter Cover piastra alimentazione 824 Φ8X16X2 washer Φ8X16X2 Scheibe accensione 825 M6X10 mm washer M6X10 mm Scheibe Piastra alimentazione 826 Φ6X23X2 washer Φ6X23X2 Scheibe Spina alimentazione 832 Φ8x26x3mm washer Φ8x26x3mm Scheibe Protezione alimentazione 833 8X26X13 PU cushion 8X26X13 PU Kissen D20X13 cuscinetto 1 834 M8X78.6 bolt M8X78.6 Stift Porta ruota posteriore 835 M8X14 allen bolt M8X14 Innensechskantschraube 836 Φ8X14X1.6 spring washer Φ8X14X1.6 Federscheibe 838 M10X120X20 bolt M10X120X20 Stift 840 M8X48 bolt M8X48 Stift 841 M5X14 bolt M5X14 Stift 842 M4X19 mm washer M4X19 mm Scheibe 18 843 side rail guider Führung Längsträger 8 844 M8X30mm bolt M8X30mm Stift 10 845 M6X45 bolt M6X45 Stift 3 846 Ф6X12X1.5 washer Ф6X12X1.5 Scheibe 847 bearing Lager 848 M16X33.5 bolt M16X33.5 Stift 849 M12X55X30 bolt M12X55X30 Stift M12X55X30 bullone 850 Ф12X24X2 washer Ф12X24X2 Scheibe Ф12X24X2 rondella 851 Metal bushing Bohrungsöse Dado metallo 852 M10X52X14 mm M10X52X14 mm Stift 853 Ф10X25X2 mm washer Ф10X25X2 mm Scheibe Ф10X25X2 mm rondella 854 metal bushing 10x7.5 Bohrungsöse 10x7.5 Dado metallo 10x7.5 855 M3X8mm 856 R8 wire clip R8 Kabelklemme R8 clip cavo 857 R5 wire clip R5 Kabelklemme R5 clip cavo 858 roller locate washer Fixierscheibe Rolle Rondella Page 11

859 M2X6 screw M2X6 Schraube M2X6 vite 11 860 spring axle Federachse Molla 2 861 spring Feder 862 8X55-M6X15-M4X15 connector 8X55-M6X15-M4X15 Anschlussstück 8X55-M6X15-M4X15 connettore Page 12

Tools require for service procedure Digitize display multi meter 17mm wrench 2pcs 13mm wrench 10mm wrench Phillip screw driver 5mm Allen wrench 6mm Allen wrench 8mm Allen wrench 5mm Allen wrench with T hand bar 6mm Allen wrench with T hand bar Long nose plier Page 13

Remove The Motor Cover Step 1: Use Phillip screw driver to open on lower motor cover 4 bolts Step 2: Move down the front transport wheel frame, then both front foots will going up. Step 3: Use Phillip screw driver to open on both front motor cover 8 bolts and lower motor cover front 2 bolts. Step 4: Use Phillip screw driver to open on both motor cover near both side rail 2 bolt. Step 5: Use Phillip screw driver to open on both side rail end cover 2 bolts. Step 6 : Move both side rail to leave motor cover edge. Page 14

Step 7 : Remove the motor cover. Page 15

Remove the driver motor Step 1: Follow Remove The Motor Cover instruction to open motor cover. Step 2: use Phillip screw driver to open fix front motor cover-right 4 bolts. Step 3: Move front motor cover-right like figure instruction. Step 4: Use 13mm wrench to open bracket tension nut and remove spacer and PU spacer or tension spring. Then remove the motor belt from motor fly wheel. Step 5: Prepare a L shape 17mm socket wrench and a 17mm wrench. Step 6: Then use L shape 17mm socket wrench and 17mm wrench to open motor bracket longer bolt and nut. Step 7: Remove drive motor set from treadmill. Page 16

Step 7 : Use a 5mm Allen wrench to open fix motor bracket 2 bolts then remove the drive motor from motor bracket. Page 17

Remove Front and Rear roller Step 1: Follow Remove the motor cover instruction to open motor cover. Step 3: Use a 5mm Allen wrench to open fix rear roller 2 bolt. Step 2: Use Phillip screw driver to open on both side rail end cover 2 bolts. Step 4: Remove the rear roller. Step 5: Use a 5mm Allen wrench to open front roller bolt at left frame. Step 6: Remove front roller and drive belt. Page 18

Remove run desk and run belt Step 1: Follow Remove the motor cover instruction to open motor cover. Step 2: Follow Remove front and rear roller instruction to open motor cover. Step 3: Use a Phillips screw driver to open fix run desk 8 bolts. Step 4: Remove run desk and run belt from main frame together. Step 4: Remove run belt from run desk. Page 19

Install and adjust motor control board When install a new motor control board must adjust SPEED and AMP both VR at main control board. Confirm the new control board voltage 220VAC correct. (see Fig.1 with white color level). Before install a new main control board on unit frame, first adjust SPEED and AMP both VR (see Fig.2), all turn to clockwise at minimum. After complete install a new main control board include plugged all connector at main control board then switch power on treadmill and insert safety Key, and press START button set console speed at 0.8kph(0.5mph). Use a VR adjuster turn SPEED VR to counter clockwise and use a RPM or SPEED meter to measure actual speed on running belt moving at same time, still running belt speed at 0.8kph(0.5mph). After finished adjust SPEED VR then adjust AMP VR, it’s for adjust torque while unit at lower speed. When running belt moving at 0.8kph(0.5mph), first step two hands hold and firm at front handle bar or both side rail handle bar then move feet on running belt and a little bit to resist Running belt, if running belt stop then adjust AMP VR to counter clockwise a little bit, after adjust AMP VR then use feet test again, repeat this test action couple tomes, still running belt not stop from feet little force. If adjust AMP VR too much higher, when user workout at treadmill running belt will suddenly speed up at short time during every pace. Do not adjust AMP VR too much higher because it’s will to bring DC driver short life. SPEED AMP Fig.1 Fig.2 Page 20

Circuit Diagram Page 21

NO DISPLAY REPAIR NO NO YES NO YES NO YES YES YES BAD GOOD NO BAD 230 VAC AT OUTLET NO RESET CHECK HOME CIRCUIT BREAKER NO IS SAFETY KEY INSERT ? YES IS POWER SWITCH ON ? IS AC LIGHT ON SWITCH ? NO YES NO YES RESET YES CHECK 8PIN CONNECTION AT RELAY BOARD IS THE CIRCUIT BREAKER TRIPPED ? INSERT SAFETY KEY YES BAD RECONNECT GOOD REPLACE CIRCUIT BREAKER NO CHECK 6PIN CONNECTOR OF RELAY BOARD TO CONTROL BOARD CHECK VOLTAGE ACROSS CIRCUIT BREAKER BAD RECONNECT 230 VAC GOOD REPLACE SWITCH CHECK WIRE CONNECTION 0 VAC CHECK VOLTAGE L1 L2 AT CONTROL BOARD 0 VAC CHECK VOLTAGE ACROSS SWITCH 230 VAC 230 VAC CHECK VOLTAGE FROM PIN 17V 10V TEST PIN 10V AT CONTROL BOARD 0 VAC 0 VAC REPLACE TRANSFORMER CHECK VOLTAGE AT POWER CORD 10 TO 12 VAC CHECK 6PIN CABLE BAD REPLACE 6PIN CABLE OR RECONNECT 0 VAC REPLACE POWER CORD GOOD CHECK 8PIN CONNECTOR AT COMPUTER BAD RECONNECT GOOD REPLACE COMPUTER Page 22

NO BELT MOVEMENT REPAIR IS COMPUTER SPEED DISPLAY 0.5mph(0.8kph) WHEN PRESS START BUTTON ? NO CHECK COMPUTER BUTTON PC BOARD OR REPLACE COMPUTER YES GOOD CHECK DC VOLTAGE FROM 6PIN OF ACROSS PIN5 AND PIN4 AT CONTROL BOARD LOOK FOR INCREASE AS FAST BUTTON IS PRESSED CHECK 8PIN CABLE FROM COMPUTER IN LEFT SIDE UPRIGHT TUBE AND CONNECTOR NO INCREASE SPEED 0.8 TO 6.2 VDC OUTPUT BAD REPLACE 8PIN CABLE OR RECONNECT CHECK DC VOLTAGE ACROSS M+ M- AT CONTROL BOARD LOOK FOR INCREASE AS FAST BUTTON IS PRESSED 0 VDC REPLACE CONTROL BOARD INCREASE SPEED 0 TO 180 VDC CHECK MOTOR BRUSH CONDITION CHECK DRIVE MOTOR AS PER PROCEDURE BAD REPLACE MOTOR BRUSHES GOOD IS MOTOR TURNING ? NO REPLACE MOTOR Page 23

HEART RATE(HR) NOT FUNCTIONING/ ERRATIC READING HAND PLUSE NOT FUNCTIONING RECONNECT YES CHECK HAND PLUSE CONNECTOR IN HAND ARM BOTH SIDE BAD GOOD CHECK CABLE AND RECONNECT CHECK ALL CABLE FROM HAND PLUSE SENSOR TO COMPUTER OL OHMS 0 OHM REPLACE COMPUTER Page 24