Course Name: Controls Applied Troubleshooting 1 – G16 Code ID: CAT-1-G16 Course Information: Course Type: Instructor led, taught with a 40/60 theory to hands-on approach. Theory portions will be followed by lab exercises to ensure an in-depth understanding of all key topics Course Length: 5 days Student Profile: Maintenance technicians, Skilled Trades, Engineers, Supervisory Staff new to Rockwell PLC at GM Prerequisites: All participants should have a fundamental understanding of relay ladder logic and automotive OEM plant floor automation systems. Completion of this course will provide the participant with the knowledge and skills required to efficiently apply the RSLogix5000 software to control and diagnose GuardLogix / ControlLogix controlled equipment in the new GM G-16 Ethernet based plant- floor environment.

Topics Covered: LEONI EPS has customized this training for our GM Global 16 specific applications. Global 16 Controls Architecture System Overview Interpret Timer and Counter Instructions GuardLogix System Hardware Overview Interpret Move Instructions Interpret Compare Instructions RSLinx Communications Interpret Program Control Instructions RSLogix™5000/Logix Designer Software Overview Interpret File Level Instructions Interpreting Add-On Instructions Interpreting GuardLogix Project Organization Navigating the Project Interpreting Global 16 Common Controls Naming Conventions Troubleshooting Tools Appendix A: Upload, Download, Compare (Autosave) Interpret Bit Level Instructions Edit Basic Ladder Logic

Course Name: Controls Applied Troubleshooting 2 – G16 Code ID: CAT-2-G16 Course Information: Course Type: Instructor led, taught with a 40/60 theory to hands-on approach. Theory portions will be followed by lab exercises to ensure an in-depth understanding of all key topics Course Length: 5 days Student Profile: Maintenance technicians, Skilled Trades, Engineers, Supervisory Staff new to Rockwell PLC at GM Prerequisites: Controls AT-1-G16 or previous training in ControlLogix, EtherNet/IP, DeviceNet and GM 12/14 Architecture. Each student should already have the ability to set up a basic GuardLogix / ControlLogix project from scratch before beginning this course. Week two goes into more depth on GM safety concepts and hardware troubleshooting and replacement.

Topics Covered: LEONI EPS has customized this training for our GM Global 16 specific applications. Review Replacing a CIP (Common Industrial Protocol) Safety I/O Module Functionality of a GuardLogix® System EtherNet Hardware and Software GuardLogix Hardware Overview Produced and Consumed Tags Configuring Safety Modules for a GuardLogix Project Siemens HMI Searching for kAlarms Emergency Stop (ESTOP) Instruction Scroll List Redundant Input (RIN) Instruction and Diverse Input (DIN) Instruction ControlFlash Interpreting Electrical Prints GuardLogix Safety Options Generate the Safety Signature Configure a safety password Lock or unlock the GuardLogix controller

New CSS launch area in Bay City consists of over half of equipment being Global Common. This is the first use of it for Bay City. Feedback from those who have taken class has been positive. By end of year, should have all electrical engineers and all EL’s assigned to launch through the class. Goal is to have all EL’s take by mid 2019

GMPT Bay City using Leoni’s SAP Blanket to pay for classes Cost of two week class for 5 employees = $11,810 + hotel expenses for a few Sent 2 people to pilot in March/April Sent 5 EL’s in May Sending 2 EE’s to 1 week update class in October Sending hopefully 5-6 for 2 week class end of November