1. Collaboration with Existing Controllers
Jon’s notes: I used the same question text as in the Safety slides in the TIA presentation – change if you want.
Watch in slide show to make sure I got the idea right from:
“Take this OEM piece of equipment and make
It shrink into overall plant layout. Show connection
Of equipment to overall layout, make stack light turn
Green”
How do you achieve maximum interoperability across all automation components?
Page 1 November 18, 2014

2. Collaborating Within an Existing Plant Setup
Configure (OEM)
Implement (End User)
Share Data
How do you configure a generic machine to be used? ?
How do you implement a generic machine? ?
As shown on slide
From your note: “Would like colors to go back to the Orange “+” bullets instead of the gray show below. Like last year”
Jon’s comment: I discussed what to do with Catherine – on all slides we’re back to the “+”, standing out better, but on these with the revolving “?”, it’s not a feature, but a question.
How to share data with existing controllers efficiently? ?
Collaboration with Existing Controllers

3. Configure a Machine to be Easily Implemented
Portal V13
Plant Setup
Configure (OEM)
Implement (End User)
Share Data
<No name> <No IPv4 Suite>
Pro IO Device Nr. 3 <No IPv4 Suite>
IO Device 1 Device Nr. 1 <No IPv4 Suite>
IO Device 2 Device Nr. 4 <No IPv4 Suite>
Machine
Pro IO.Machine1 Device Nr
IO Device 1.Machine1 Device Nr
IO Device 2.Machine1 Device Nr
3 Simple Steps +
Collaboration with Existing Controllers

4. Configure a Machine to be Easily Implemented
Step 1
No assigned IP address for PLC
No hard coded IP address….Generic Machine +
IP address is to be set at the device – will be set at the facility
Setup IP address once installed +
Collaboration with Existing Controllers

5. Configure a Machine to be Easily Implemented
Step 2
Setup Topology View for port to port assignments
Network level Diagnostics +
Ethernet Redundant Ring +
Mention that this view will also show faults if they occur – the line will appear red, etc…
In the unlikely event of device failure, Topology allows for module replacement….1 or multiple from PLC +
Collaboration with Existing Controllers

6. Configure a Machine to be Easily Implemented
Step 3
Setup PLC to assign Device Name on startup
You’re done! +
PLC to write Device Name +
Ability to use existing devices for replacements +
Collaboration with Existing Controllers

7. Implementing a Generic Machine
Portal V13
Plant Setup
Configure (OEM)
Implement (End User)
Share Data
Configure (OEM)
Implement (End User)
Share Data
<No name> <No IPv4 Suite>
Pro IO Device Nr. 3 <No IPv4 Suite>
IO Device 1 Device Nr. 1 <No IPv4 Suite>
IO Device 2 Device Nr. 4 <No IPv4 Suite>
Machine
Pro IO.Machine1 Device Nr
IO Device 1.Machine1 Device Nr
IO Device 2.Machine1 Device Nr
Collaboration with Existing Controllers

8. Implementing a Generic Machine
Portal V13
Plant Setup
<No name> <No IPv4 Suite>
Pro IO Device Nr. 3 <No IPv4 Suite>
IO Device 1 Device Nr. 1 <No IPv4 Suite>
IO Device 2 Device Nr. 4 <No IPv4 Suite>
Machine
Pro IO.Machine1 Device Nr
IO Device 1.Machine1 Device Nr
IO Device 2.Machine1 Device Nr
Set IP address using keypad +
Collaboration with Existing Controllers

9. Implementing a Generic Machine
Portal V13
Plant Setup
<No name> <No IPv4 Suite>
Pro IO Device Nr. 3 <No IPv4 Suite>
IO Device 1 Device Nr. 1 <No IPv4 Suite>
IO Device 2 Device Nr. 4 <No IPv4 Suite>
Machine
Pro IO.Machine1 Device Nr
IO Device 1.Machine1 Device Nr
IO Device 2.Machine1 Device Nr
Set IP address in SIMATIC automation tool +
Collaboration with Existing Controllers

10. Sharing Data Portal V13 Plant Setup Configure (OEM)
Implement (End User)
Share Data
Configure (OEM)
Implement (End User)
Share Data
<No name> <No IPv4 Suite>
Pro IO Device Nr. 3 <No IPv4 Suite>
IO Device 1 Device Nr. 1 <No IPv4 Suite>
IO Device 2 Device Nr. 4 <No IPv4 Suite>
Machine
Pro IO.Machine1 Device Nr
IO Device 1.Machine1 Device Nr
IO Device 2.Machine1 Device Nr
Collaboration with Existing Controllers

11. Sharing Data
Collaboration with Existing Controllers

12. Sharing Data
Collaboration with Existing Controllers

13. + + Sharing Data iDevice
Works with SIMATIC S7-300, S7-400, S7-1200, and S7-1500 +
Setup data exchange without managing connections thru code +
Collaboration with Existing Controllers

14. Sharing of Data Modbus TCP
Plant Setup
Machine
IO Device 1.Machine1 Device Nr
Pro IO.Machine1 Device Nr
Predefined Blocks for Modbus
TCP Connectivity +
Not Siemens? Modbus TCP connection – all shown have Modbus TCP connectivity.
IO Device 2.Machine1 Device Nr
Collaboration with Existing Controllers

15. What about Ethernet/IP™ and PROFINET Communications?
Plant Setup
Machine
Pro IO.Machine1 Device Nr
IO Device 1.Machine1 Device Nr
IO Device 2.Machine1 Device Nr
Collaboration with Existing Controllers

16. What about Ethernet/IP™ and PROFINET Communications
What about Ethernet/IP™ and PROFINET Communications? How to coexist with a Rockwell system
For older Control/Compact Logix, Prosoft makes a Siemens Industrial Ethernet Card for the rack
Plant Setup
Machine
Pro IO.Machine1 Device Nr
IO Device 1.Machine1 Device Nr
IO Device 2.Machine1 Device Nr
S7-1200
S7-200
S7-300
S7-400
Hilsher makes a gateway card for Ethernet IP to PROFINET gateway is also available
This picture in the engineering software in essence shows you how you can save time and money. If you have software from different vendors to support different products, how are you going to make integrate them to make machines work?
With our software, it becomes much easier. How does this help you and where can you see the nuggets of efficiency? As you can see in this picture, PLCs, HMI, safety, drives, open standard Ethernet – you can do all the configurations and programming, integration in one project (pause), one consistent software. The feedback from our customers is the ease of data handling of devices, tag handling between PLC and HMI or PLC and drive in one software package, which is also the theme of our success stories – which will be shared later in the presentation.
TIA portal introduced drive integration in 2012 with standard drives and will continue to grow as we move forward. Not only is tag handling easier, networking the devices on a open standard Ethernet is easy as well. You draw the open standard Ethernet line between the ports of automation products in the project. You simply drag and drop…what you see there is graphically engineering.
PROFINET Script
“TIA Portal offers quick integration of several devices through a simple drag-n-drop interface. The networking technology at the core of this efficiency is PROFINET, the open industrial ethernet standard for automation. PROFINET allows us to leverage the bandwidth and flexibility of ethernet while maintaining the determinism and performance necessary for automation. PROFINET is an open technology, integrating a 3rd party profinet device simply requires importing the hardware descriptor file(GSD) into the TIA Portal software.”
_____________________________________________________________________________
Key Notes:
Example about different vendors = different software
TIA portal = save time money cause one consistent software and simply drag and drop
Collaboration with Existing Controllers

17. What about Ethernet/IP™ and PROFINET Communications
What about Ethernet/IP™ and PROFINET Communications? How to coexist with a Rockwell system
For newer Control/Compact Logix
Open EtherNet communication is available
EN2T or EN3T
New Compact Logix 5370
Plant Setup
Machine
Pro IO.Machine1 Device Nr
IO Device 1.Machine1 Device Nr
IO Device 2.Machine1 Device Nr
“Open Ethernet Communications” or “Socket” communications
Collaboration with Existing Controllers

18. What about Ethernet/IP™ and PROFINET Communications
What about Ethernet/IP™ and PROFINET Communications? How to coexist with a Rockwell system
Open Ethernet communications made efficient
Simple Block with built-in Configuration +
Predefined block for open Ethernet +
“TCP Open Socket Communication”
Something we’re working on (not available yet…) – “add on instructions” to be put in the RA controller, pre-canned function block within Siemens controller - using data sets already defined – would make it very easy to point to this and communicate even quicker, mostly just setting up IP addresses. THIS IS NOT SHOWN ON SLIDE – NEEDS TO BE MENTIONED!
Wizards for Easy configuration to
3rd Party Device +
Collaboration with Existing Controllers

19. What about Ethernet/IP™ and PROFINET Communications
What about Ethernet/IP™ and PROFINET Communications? How to coexist with a Rockwell system
Includes FB and AOI for open Ethernet communications +
Hilsher Ethernet IP to PROFINET gateway is also available
Article # +

20. Collaborating with Existing Controllers Recap
Ability to make generic machine for easy Implementation
Onsite simple IP configurations options
Device replacement, even multiple devices
Siemens and Rockwell controllers CAN easily share data
Hilsher Ethernet IP to PROFINET gateway is also available

21. Please enjoy the
Conference