1. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PUBLIC - 5058-CO900H L06 - Developing Safety Applications Using the Guardmaster® 440C-CR30 Software Configurable Safety Relay

2. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Guardmaster® 440C-CR30 Software Configurable Safety Relay  CR30 Software Configurable Safety for machine safety applications  PLe and SIL 3  22 Safety I/O  12 Inputs  4 Outputs  6 multi-purpose (input, output, or pulse test)  Supports expanded standard I/O via plug-in  16 additional standard I/O  Configured using free Connected Components Workbench™ software  Intuitive software simplifies configuration

3. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Guardmaster® 440C-CR30 Safety Relay Key Features  Easy to Use:  Innovative rapid configuration tool  Drag and drop function block editor  Built around typical safety functions instead of abstract safety logic  Automatic terminal assignment and configuration  Online diagnostics  2080 Plug-in support : Standard I/O Expansion:  Use standard inputs for standard signals such as circuit resets, feedback monitoring or muting sensors  Drive switch unlock commands Standard Diagnostics:  Land auxiliary contacts of series wired safety devices and share with PanelView™ Component terminals  Use standard outputs to drive indicator LEDs  Serial Port for Diagnostics  PanelView™ Component or Micro800®  Single Wire Safety support:  A single wire to expand safety I/O  Add safety relay outputs  Add multiple dry contact outputs by using GSR EM (Expansion module) while only consuming a single safety output configured for Single Wire Safety  Connect Upstream GSR Relays  Expand inputs and functionality using GSR relays by connection through Single Wire Safety  Embedded Serial Port on CR30 can be directly connected to a PanelView™ Component terminal or to a Micro800® controller to communicate status info  This information can be used to reduce the time required troubleshoot the safety system.

4. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Guardmaster® 440C-CR30 Safety Relay Key Features  Easy to Use:  Innovative rapid configuration editor  2080 Plug-in support :  Expansion of standard I/O  Serial Port for Diagnostics  PanelView™ Component or Micro800®  Single Wire Safety support:  A single wire to expand safety I/O Reset Muting Sensors Feedback Monitoring Keeps safety simple, separate and flexible

5. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Guardmaster® 440C-CR30 Safety Relay 5  Password protection  Prevents unauthorized connection or changes  Optional  Documentation tool  Creates Word file (.docx) with all configured parameters and pictures of application logic  Rename function blocks  Assign unique and meaningful names  Names stored in safety relay on Download and recovered on Upload

6. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Guardmaster® 440C-CR30 Safety Relay 6  Support for 2080-MEMBAK-RTC memory module  Backup and restore applications without software  Press back-up button on memory module to back-up application  Press MEM/ID button on CR30 and back-up button on memory module to restore an application  Supports three additional 2080 digital plug-ins Catalog #Description 2080-IQ4OB48-pt Combo (4 Digital In / 4 Digital Out) 2080-IQ44-pt Digital Input, 12/24VDC, Sink/Source 2080-OB44-pt Digital Output, 12/24VDC, Source 2080-OW4I4-pt Relay Output, Individually Isolated, 2A NEW!

7. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Guardmaster® 440C-CR30 Safety Relay 7  Password protection  Prevents unauthorized connection or changes  Optional  Documentation tool  Creates Word file (.docx) with all configured parameters and pictures of application logic  Rename function blocks  Assign unique and meaningful names  Names stored in safety relay on Download and recovered on Upload

8. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Guardmaster® 440C-CR30 Safety Relay Direct Serial Connection to PanelView™ Component or Micro800® Share diagnostics with HMI or controller : Direct PanelView™ Component Connectivity  Embedded Serial Port on CR30 can be directly connected to a PanelView™ Component terminal Direct Micro800® Controller Connectivity  Embedded Serial Port on CR30 can be directly connected to a Micro800® controller CR30

9. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Guardmaster® 440C-CR30 Safety Relay Connection to Logix controller through Micro820™ Pass-through Share diagnostics with Logix controller Logix Controller Use Micro820™ for EtherNet/IP connectivity Embedded Serial Port on CR30 can be connected to the Micro820™ with EtherNet/IP connectivity Micro820™ CR30 RS-232 EtherNet/IP

10. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Guardmaster® 440C-CR30 Safety Relay Single Wire Safety Support Supports Single Wire Safety for easy integration of GSR relays:  Add Safety Relay Outputs  Add multiple dry contact outputs by using GSR EM (Expansion module) while only consuming a single safety output configured for Single Wire Safety  Connect Upstream GSR Relays  Expand inputs and functionality using GSR relays by connection through Single Wire Safety

11. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Guardmaster® 440C-CR30 Safety Relay 2080 Plug in Support 2080-IQ4OB4 plug-in for expansion I/O Standard Input Expansion:  Use standard inputs for standard signals such as circuit resets, feedback monitoring or muting sensors Standard Diagnostics:  Land auxiliary contacts of series wired safety devices and share with PanelView™ Component terminals  Use standard outputs to drive indicator LEDs or send gate unlock commands Expansion I/O with no impact to panel footprint Reset Muting Sensors Feedback Monitoring Safety Status Individual Door Status

12. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Guardmaster® 440C-CR30 Safety Relay Easy to Use  Online Monitoring  Color-coded online monitoring helps troubleshoot code  Diagnostic tooltips provide natural language fault descriptions Diagnostic tooltips for application troubleshooting

13. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Guardmaster® 440C-CR30 Safety Relay Key Features  Easy to Use :  Rapid configuration with pre-configured function blocks Auto Configuration of I/O based on Function block assignment 1. 2.

14. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Guardmaster® 440C-CR30 Safety Relay Easy to Use 14 Assigned safety function via Drag ’n’ Drop Ease of configuration – No previous programming skills required DONE! Configure Safety Function Validate and Verify Configure Device Logic configured with Simple Drag and Drop Function Block Editor Checklist to walk through validation and verification process Configured in CCW

15. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC 15 Guardmaster® 440C-CR30 Safety Relay New 440C-ENET Ethernet Plug-In

16. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC 16  Four new function block features available with Guardmaster 440C-CR30 safety relay firmware 9.004. Compatible with:  Connected Components Workbench™ software R8.01 These new features dramatically increase the flexibility of the Guardmaster 440C-CR30 safety relay logic editor. Output Loop Nested Logic RS Flip Flop Invert Function Block Inputs/Outputs  Standard Signal Input:  Use a “Standard” Input signal in the system logic Guardmaster® 440C-CR30 Safety Relay New

17. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC 17  Premier Integration with Logix control systems:  Add-on Profile v2.01 for Studio 5000 Logix Designer software will contain fully functional Logic editor for the Guardmaster 440C-CR30 safety relay.  Single software/project for configuring and monitoring Logix controller and Guardmaster 440C-CR30 safety relays. Soon to arrive!

18. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Guardmaster® 440C-CR30 Safety Relay Resources 18 Category File names/hyperlink Documentation Guardmaster® 440C-CR30 Safety Relay Product Profile http://literature.rockwellautomation.com/idc/groups/literature/documents/pp/440c- pp001_-en-p.pdf Guardmaster® 440C-CR30 Safety Relay User Manual http://literature.rockwellautomation.com/idc/groups/literature/documents/um/440c- um001_-en-e.pdf Guardmaster® 440C-CR30 Safety Relay Product Catalog http://www.ab.com/en/epub/catalogs/3377539/5866177/5985760/4444281/12620950/12 620952/print.html Guardmaster® 440C-CR30 Safety Relay Quick Start http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/440c- qs001_-en-p.pdf Guardmaster® 440C-CR30 Safety Relay web page http://ab.rockwellautomation.com/Relays-and-Timers/Safety-Relays/Guardmaster- 440C-CR30 Guardmaster® 440C-CR30 Safety Relay Virtual Brochure http://www.ab.com/linked/safety/relay/440C-CR30/index.html Sample Code Guardmaster® 440C-CR30 to Micro820™ to EtherNet/IP Application Code http://www.rockwellautomation.com/samplecode/sc_legal_info.page?dID=954920 Safety Function Cable Pull Switch with a Configurable Safety Relay http://literature.rockwellautomation.com/idc/groups/literature/documents/at/safety- at134_-en-p.pdf Emergency Stop with a Configurable Safety Relay http://literature.rockwellautomation.com/idc/groups/literature/documents/at/safety- at132_-en-p.pdf Door-Monitoring Interlock Switch with a Configurable Safety Relay http://literature.rockwellautomation.com/idc/groups/literature/documents/at/safety- at133_-en-p.pdf Software Connected Components Workbench web page http://www.rockwellautomation.com/products-technologies/connected- components/tools/workbench.pagewww.rockwellautomation.com/products-technologies/connected- components/tools/workbench.page Catalog DescriptionSupplementary Documents 440C-CR30-22BBB Guardmaster® 440C-CR30 software configured safety relay, PLe SIL 3, 22 Safety I/O, embedded serial port, USB programming port, 2 Plug-in Slots, 24.0V DC Configure in ProposalWorks Photo 2D Dimensional Drawing (DXF) 3D STEP Model (STP)

19. Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PUBLIC - 5058-CO900H www.rockwellautomation.com Enjoy the lab and let us know if you have any questions 19 IMPORTANT! Please, Do NOT set a password!