MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 1 DATE: 11/20/06 3300351 3341520 Place (1) HOSE IMPELLER TO TANK (3341520)

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Presentation transcript:

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 1 DATE: 11/20/06 3300351 3341520 Place (1) HOSE IMPELLER TO TANK (3341520) over the SQUEEGEE IMPELLER PLENUM as shown. Place (1) CLAMP-HOSE 4 1/2" DIA (3300351) over the hose. Slide the clamp to the bottom and tighten to secure hose to SQUEEGEE IMPELLER PLENUM. Clip off any excess clamp. Parts: 3341520 / 3300351 Tools: 5/16” Socket / Air Ratchet / Long Extension / wire cutters

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 2 DATE: 11/20/06 The clear plastic nylon reinforced solution hose at the front of the unit should be routed through the hydraulic hoses, as shown – it should exit through the hoses shown underneath the SUB-5550 MANIFOLD BLOCK LH +HOPPER DUMP DOOR VALVE. It is typically too long to lay properly after it is attached to the SOLUTION/RECOVERY TANK, so it must be trimmed ~ 1” from the end of the HOSE, as shown. Tools: Scissors

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 3 DATE: 11/20/06 3300336 Place (1) CLAMP-HOSE 2 1/2 NOM SS (3300336) onto the clear plastic nylon reinforced solution hose at the front of the unit as shown. Parts: 3300336

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 4 DATE: 11/20/06 Place another CLAMP-HOSE 4 1/2" DIA (3300351) over the HOSE IMPELLER TO TANK before installation of the SUB-TANK, HAKO 1800 SOLUTION/RECOVERY. Temporarily tighten the HOSE CLAMP around the center of the HOSE IMPELLER TO TANK. Parts: 3300351 Tools: 5/16” Socket / Air Ratchet / Long Extension

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 5 DATE: 11/20/06 3342178 3400484 Get (2) DRIP SHIELDS, SOLUTION TANK (55) (3342178) and (4) RIVETS-AVDEL 3/16 X .602 (3400484). Attach (1 each) DRIP SHIELD, SOLUTION TANK (55) on the left & right hand side of WELD-FRAME 5550/1800 W/SWING – (they will later be positioned underneath each of the CAPS-BLACK 9" DIA TANK installed on each side of the SUB-TANK, HAKO 1800 SOL/REC). Parts: 3342178 / 3400484 3400484 Tools: 3/16” Rivet Gun

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 6 DATE: 11/20/06 Tank-Lifting Apparatus Get (1) SUB-5550 SOLUTION/RECOVERY TANK (3341671) & position near machine. Get the tank-lifting apparatus. Place it into the tank as shown. Place pin in the front arm to hold in place. Lift the tank and remove all drain plugs from the bottom of the tank. Parts: 3341671 Tools: Tank-Lifting Apparatus / Hoist

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 7 DATE: 11/20/06 3302144 Spray lube onto the drain outlet on the tank as shown. Place (2) CLAMP-HOSE 1\2 NOM (3302144) onto (1) HOSE-DRAIN, 5550/1800 W/FLEX NECK (3342789) & slide the HOSE-DRAIN onto the outlet. Tighten clamp. 3342789 Parts: 3302144 / 3342789 Tools: 5/16” Nut Driver / Spray Oil / Air Ratchet

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 8 DATE: 11/20/06 3342789 Tighten the second clamp on the end of the drain hose to keep it from falling off. Lift the tank and swing it into position over the unit. Tools: 5/16” Nut Driver / Air Ratchet

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 9 DATE: 11/20/06 3313191 Remove the BUSHING-BRASS HEX 3/4 MPT X 1/ 3347554 & FTG-HOSE BARB 90' 1/2X1/2 BRAS 3313191 from the spin weld shown near the bottom of the SOL/REC TANK & apply 565 PST.ThrdSlnt50ml (TEFLON PIPE DOPE) (3401122) to the threads of each, then thread them back into the spin weld. 3347554

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 10 DATE: 11/20/06 Tighten the BRASS BUSHING & FTG-HOSE BARB 90˚ so that the final orientation of the FTG-HOSE BARB 90˚ is as shown @ right. Tools: 5/8” Wrench Adjustable Wrench

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 11 DATE: 11/20/06 3300451 Tighten the clamp (supplied with the DRAIN PLUG ASSEMBLY) that secures the DRAIN PLUG to the DRAIN HOSE. Begin lowering the SOL/REC TANK onto the FRAME. Insert the HOSE-DRAIN, 5550/1800 W/FLEX NECK through the FRAME as shown. Before lowering the SOL/REC TANK all the way, install the PLUG-ADJ DRAIN HOSE CLOSURE (3300451) into the end of the DRAIN HOSE, as shown. Parts: 3300451 Tools: 5/16” Socket / Air Ratchet / Extension

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 12 DATE: 11/20/06 Place (1) PLT-BACKING FOR 9" CAP GASKET (3309098) & (1) GASKET-3/8" THK PLASTIC CAP 9“ (3315258) inside (1) CAP-BLACK 9" DIA. TANK (3341003) & thread the CAP onto the SOL/REC TANK where shown. Repeat for the other side. Route the DRAIN HOSE through the FRAME as shown & down toward the floor. Parts: 3309098 / 3315258 / 3341003

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 13 DATE: 11/20/06 Once the tank is low enough, connect the solution hose to the fitting on the bottom/front of the tank. Tighten the clamp. Tools: 5/16” Socket / Air Ratchet / Extension

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 14 DATE: 11/20/06 Continue to lower the tank. Pull the slack out of the clear solution hose on the right side of the frame so that it will not kink as the tank is lowered. Continue to lower the tank until it is sitting on the frame.

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 15 DATE: 11/20/06 Attach the HOSE IMPELLER TO TANK from the SQUEEGEE IMPELLER PLENUM to the inlet of the SOL/REC TANK. Slide the second clamp up on the hose and tighten. Tools: 5/6” Socket / Air Ratchet

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 16 DATE: 11/20/06 3343085 3402076 3400029 3343085 3400278 3400385 Get (2) SCRS-HEX 3/8-16 X 5.50 ZP (3402076), (2) SCRS-HEX,3/8-16X1.25 ZP (3400029), (4) WASHERS-CONICAL SPRING 3/8 (3400385), (4) WASHERS-FENDER 3/8 (3400278) and (4) WASHERS-SQ 2X2 (3343085). On each screw, place (1) conical washer, (1) fender washer and (1) WASHER-SQ 2X2, as shown. 3400029 Parts: 3402076 / 3400029 / 3400385 / 3400278 / 3343085

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 17 DATE: 11/20/06 3400029 Take one of the short bolts 3400029 and thread it into the frame and the insert on the right rear of the tank.

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 18 DATE: 11/20/06 3400029 Take one of the short bolts 3400029 and thread it into the frame and the insert on the left rear of the tank.

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 19 DATE: 11/20/06 3402076 Take the two long bolts 3402076 and thread them into the frame and the inserts on the front corners of the tank.

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 20 DATE: 11/20/06 3318739 Starting on the lower corner of one side of the tank - place (~10’) WEATHERSTRIPPING-RUBBER SPONGE (3318739) along the frame level with the edge of the tank as shown. Continue until the weatherstripping has been placed from one rear corner of the tank to the other. Cut to fit. Parts: (~10’) 3318739 Tools: Utility Knife

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 21 DATE: 11/20/06 3318739 Place another (~8’) WEATHERSTRIPPING-RUBBER SPONGE (3318739) in between the HOPPER ASSY & the front edge of the TANK ASSY. Continue until the weatherstripping has been placed from one corner of the tank to the other. Cut to fit. Parts: (~8’) 3318739 Tools: Utility Knife

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 22 DATE: 11/20/06 3341005 Get (1) COVER-5550 PLASTIC HOPPER MAIN (MAJOR) (3341005), (4) SCR-HEX,5/16-18X0.75 ZP (3400036) and (4) WASHER-FENDER 5/16 1.00 OD (3400233). Place one washer onto each of the bolts. Place the cover over the hopper lid. Insert the bolts through the hopper lid and thread them into the inserts in the cover. Tighten. 3400233 3400036 Parts: 3341005 / 3400036 / 3400233 Tools: ½” Wrench

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 23 DATE: 11/20/06 Once the bolts have been tightened and the cover is in place, caulk around all of the bolts to seal any cracks between the cover and the lid. Tools: Caulk Gun / Silicone Caulk

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 24 DATE: 11/20/06 Once the hopper cover is in place, push the solution tank toward the back of the machine. Once it is all the way back, tighten all the tank bolts. Tools: 9/16” Socket / Air Ratchet

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 25 DATE: 11/20/06 Curb-Broom Cable-Rod 711507 711506 3400420 260137 Go to curb broom assemblies on front of unit at bottom of hopper. Get (2) SPRING-COMP .960 X 2.00 ZINC (260137), (2) NUT-HEX 5/16-24 ES (3400420), (2) WSR-FLT .37 X 1.12 X .06 (711507) and (2) WSR-FLT 5/16 (NARROW) ST PL (711506). Place the small washer onto the large washer and place them on the bottom of the spring. Slide the spring up onto the cable-rod as shown. Parts: 260137 / 3400420 / 711507 / 711506

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 26 DATE: 11/20/06 Shop Note: Tighten nut on cable-rod until five threads on rod are showing outside the nut. Thread one of the nuts onto the cable-rod to secure the spring. Tighten nut until five threads on rod are showing outside the nut. This presets the curb brooms for later adjustment of the brooms. Repeat for the other side of the unit. Tools: 7/16” Nut Driver / Grip Locks

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 27 DATE: 11/20/06 Remove the top plug from the side of the steering motor as shown. Replace the plug with the bleeder fitting used to bleed the system. Hand tighten. Tools: Bleeder Fitting / Bleeder Hose 3/16” Allen-Head Bit / Ratchet

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 28 DATE: 11/20/06 Place the bleeder hose onto the bleeder fitting as shown. Route the hose to the reservoir. Remove the cap and place the hose in the tank.

MODEL: WC-08 5550 SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 29 DATE: 11/20/06 Crank the unit and set the speed switch on high. Turn the steering wheel from one side to the other until it stops. Do this until no air bubbles can be seen in the hose. Cut off unit and remove the bleeder fitting from the steering motor. Replace the plug removed earlier and tighten. Tools: 3/16” Allen Wrench