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P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA.

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Presentation on theme: "P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA."— Presentation transcript:

1 P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 1 DATE: 9/20/05Authorized By: Assembly Instructions: 3317283 KIT-MFG- ENG SHDN DSL M&FS SWA Pages 1-16 AY25 Rev 1

2 Parts: 3316178 / 3316175Tools:Flat-Blade Screwdriver MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 2 DATE: 9/20/05 Get (1) HARNESS-ENG SHUTDOWN ARMA (3316178) and (1) SWITCH- MURPHY SHUTDOWN ARMA (3316175) with package of connectors and hardware included. On side of switch as shown, use double connector in package to connect first two terminals on right side. Connect White wire on right side, Brown wire second from right and Blue wire third from right. Use screws in package to secure ring connectors to terminals. Tighten. 33161783316175 White wire Double connector Brown wire Blue wire

3 Tools: Flat-Blade Screwdriver MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 3 DATE: 9/20/05 Turn switch over. Connect Black wire to “G” ground terminal on right. Connect Red wire to “B” battery terminal on left. Secure wires to terminals with screws from hardware package. Tighten. Black wire Red wire

4 Tools:½” Wrench MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 4 DATE: 9/20/05 Drill 3/8” hole in console next to driver’s seat, as shown. Apply decal included with switch to hole, as shown. Insert switch button through hole from inside console as shown at right. Secure with nut included with switch. Tighten.

5 Parts:3316220 Tools:½” Wrench MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 5 DATE: 9/20/05 Get (1) BOOT-COVER MURPHY SWITCH (3316220) and apply on switch button as shown. Secure with included nut. Tighten. 3316220

6 Parts:3302267 Tools:Wire Cutters MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 6 DATE: 9/20/05 Run HARNESS-ENG SHUTDOWN ARMA forward from inside console, as shown at left, following existing hoses and harnesses through firewall. Secure to existing hoses and harnesses with (8) TIES-WIRE 8.00 IN. (3302267). Tighten ties and cut off excess ends. 3302267

7 Parts: 3500226 / 3303253 Tools:Wire Terminal Tool / Crimper / Wire Cutters MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 7 DATE: 9/20/05 Run Red and Black wires from harness forward through firewall, as shown above left. Cut 2’ of WIRE-16 AWG RED (3500226). Strip one end and install (1) TERMINAL-MALE SPADE (3303253). Plug male spade terminal into female terminal on Red wire, as shown above right. Red and Black wires 35002263303253

8 Parts: 3400710 Tools: Wire Terminal Tool / Crimper / Wire Cutters MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 8 DATE: 9/20/05 Run Red wire across fire wall, under wire ties securing existing cables and hoses, to fuse panel, as shown at left. Strip end of wire and install (1) TERMINAL-FEMALE 14- 16 GA INSUL (3400710), as shown above. 3400710

9 Parts:3300445 / 3400255Tools:Wire Terminal Tool / Crimper / Wire Cutters / 7/16” Wrench MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 9 DATE: 9/20/05 Plug Red wire into fuse panel, second from top on left, as shown above left. Plug (1) FUSE-30 AMP (3300445) into fuse panel, opposite Red wire. Install (1) TERMINAL-RING 14-16 WIRE #10 (3400255) on end of Black wire from HARNESS-ENG SHUTDOWN ARMA. Remove bolt in firewall with existing ground wire, as shown above right, and add ring terminal with Black wire to bolt. Replace bolt, secure with existing nut and tighten. 3300445 Red wire 3400255 Black wire

10 Parts: 3315539 Tools: Wire Terminal Tool / Crimper / Wire Cutters MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 10 DATE: 9/20/05 Pull Blue and White wires from HARNESS-ENG SHUTDOWN ARMA over into engine compartment. Cut Blue wire and install (1) CONNECTOR-NYL INS BUTT 16/22GA (3315539). Strip end of Red wire from existing engine wire harness and crimp in other end of CONNECTOR-NYL INS BUTT, as shown above right, connecting Blue wire to Red wire. 3315539 Red wire Blue wire

11 Tools:5/16” Nut Driver / Adjustable Wrench 12mm Socket / Ratchet Extension Air Ratchet MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 11 DATE: 9/20/05 Disconnect hose from end of air cleaner for access, as shown at left. If necessary, bend lift ring on end of engine out of way, as shown at left. Remove bolt from top of engine next to air cleaner, as shown above right.

12 Parts: 3313288 Tools:Thread Sealant / 9/16” Deep Well Socket / Extension / Ratchet MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 12 DATE: 9/20/05 Get (1) SWITCH-WATER TEMP SHUTDOWN KBA (3313288). Apply pipe dope to threads. Insert switch into engine where bolt was removed. Tighten. 3313288

13 Parts: 3400710 Tools:Wire Terminal Tool / Crimper / Wire Cutters MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 13 DATE: 9/20/05 Strip end of White wire from HARNESS-ENG SHUTDOWN ARMA and install (1) TERMINAL- FEMALE 14-16 GA INSUL (3400710), as shown above. Plug white wire into post on top of SWITCH-WATER TEMP SHUTDOWN KBA, as shown at bottom right. White wire 3400710

14 Parts: 3400261 / 3334348 / 3304040 Tools:Thread Sealant / 9/16” Wrench / Wirecutters / Pliers / Electrical Tape MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 14 DATE: 9/20/05 Disconnect wire and remove vaporizer switch from engine. Apply pipe dope to threads of (1) FTG-HOSE BARB 1/4 MPT TO 3/8 (3400261) and screw into (1) FTG-BRASS TEE (3334348). Screw fittings into engine and tighten. Screw vaporizer switch into one side of FTG-BRASS TEE. Screw (1) SWITCH-OIL PRESSURE SW 75 (3304040) into other side of FTG-BRASS TEE. Tighten with pliers. 3400261 3334348 Vaporizer switch 3304040 Cut off end of White wire in HARNESS-ENG SHUTDOWN ARMA at end of conduit, as shown above. Secure White wire inside conduit with electrical tape, as shown below. White wire

15 Parts: 3400710 Tools: Wire Terminal Tool / Crimper MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 15 DATE: 9/20/05 Reconnect Red wire to vaporizer switch, as shown at right. Install (1) TERMINAL-FEMALE 14-16 GA INSUL (3400710) on end of Brown wire from HARNESS-ENG SHUTDOWN ARMA and plug into end of SWITCH-OIL PRESSURE SW 75, as shown at right. 3400710 Brown wire Red wire

16 Parts: 3302267 Tools:5/16” Nut Driver / Wire Cutters MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 16 DATE: 9/20/05 Reconnect hose clamps and hose on air cleaner and tighten, as shown at top left. Use (3) TIES-WIRE 8.00 IN. (3302267) to secure HARNESS-ENG SHUTDOWN ARMA on both sides of engine. 3302267


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