20/11/161 NEW E5 FINN-POWER e-technology - 14 years of excellence.

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Presentation transcript:

20/11/161 NEW E5 FINN-POWER e-technology - 14 years of excellence

20/11/16 2 E

20/11/16 3 e-technology 14 years of exellence First E5 introduced 1998 Servo electric punching 480hpm Upforming with programmable NC axis Touch screen Windows based GUI ISC, Intelligent Stroke Control

20/11/16 4 e-technology 14 years of excellence NEW E5 13-series offers as standard: High speed punching with full programmability 1,000hpm Low noise level – 20 or 30 ton punching force available 2 clamps and PCS (optional 3) Fast indexing 250 rpm Full 2.5m working area without repositioning (5m with one repo) 125m/min positioning speed (X+Y) Touch screen Windows XP based with Tulus® user interface ISC, Intelligent Stroke Control - a utomatic tool length measuring Indexable upforming with newest forming modes (option) Central lubrication + no oil and filter changes Easy loading with 4 pins Full range of options available Compact Express & LST connection available

20/11/16 5 Running costs E5 vs. C5 nergy costs Maintenance Total costs E50,4 € /h0,25 € /h0,65 € /h C5 (F4)1,03 € /h0,50 € /h1,53 € /h C5 (F3)2,39 € /h0,55 € /h2,94 € /h Calculation based on 4,000h/year, €/kwh/Germany

20/11/16 6 E5, electric requirements Connection power15kVA Average consumption4 kW Main fuses3x20A

20/11/16 7 E5, punching force Standard20 ton Optional 30 ton

20/11/16 8 New punch actuation system Double wedge system Ball screw and overload protection Less moving mass, less inertia Fast punching speed, fully adjustable in both directions Position over the sheet fully adjustable (S-value) Position under the sheet fully adjustable (P-value) High static force in forming Low tonnage load for mechanics Upforming 20 ton Closed circuit water cooling – suitable for high ambient temperatures

20/11/16 9 E5, punching speed Marking2,500 hpm 1mm step1,000 hpm 25 mm step500 hpm (9mm stroke length) 250 mm step200 hpm (9mm stroke length)

20/11/16 10 E5, Axis Sheet positioning speed125m/min Index tool rotation speed250 rpm Tool change time0.5 – 3 sec

20/11/16 11 Production time comparison Nest shown run with different PRIMA POWER machines: A5: 14 min 30 sec. X5: 13 min 3 sec. E5x: 11 min 25 sec. C5: 10 min 51 sec. C6: 9 min 9 sec. E5: 10 min 40 sec. E6: 10min 25 sec. NEW E5: 8 min 46 sec. 22% faster

20/11/16 12 E5, noise level Note: standard noise reduction methods were used in test.

20/11/16 13 The turret has a total of 20 tool locations offering full customization for customer - Fixed or index tools and Multi- Tools® can be chosen. - Total number of tools can be increased even to over 200 by adding Multi-Tool® stations. - Indexable multi-tools available as option Standard turret template

20/11/16 14 New turret template 16 all-index turret Max tool capacity 384 Max index tool capacity 128 Example turret has 63 tools, of which 13 index tools Available for 13.3 series E5, E6, SGe (not for Ex-series) Trumpf tools can be used with ”Trapter”

20/11/16 15 Save time and trouble and eliminate costly errors! ”Swift Setup” Tool System

20/11/16 16 Easy loading for E5 machine including: - Sheet support rolls for heavy material - Full featured easy loading with 4 loading pins - Sheet loading always close to table edge with simple push movement - Pin 4 is for very small blanks (e.g. A4 paper size) Easy manual loading

20/11/16 17 E5 standard layout

20/11/16 18 Automatic material handling Compact Express: Integrated loading & unloading devices Fast loading and unloading cycles Compact lay-out Sheet size 1,250 mm x 2,500 mm Material capacity 3,000 kg Different operating modes Material loading without stops

20/11/16 19 E5 compact express

20/11/16 20 Loading stacking system – LST Automatic sheet loading to the machine Pickup ofparts from machine Sorting & stacking of parts to the programmed coordinate Unloading of skeletons Sheet size 1,250 mm x 2,500 mm Compact layout with UDC Several table alternatives Short & long version Optional DSD Automatic component handling

20/11/16 21 E5 LST standard layout

20/11/16 22 Why servo electric machine…? It has lower connection power It has lower electric consumption It has lower maintenance costs It is more accurate in punch control It is more accurate in forming Upforming is servo controlled and programmable It has same tonnages than hydraulic machines It is more productive than hydraulic machines There is no oil inside – environmental aspects No background noise – lower noise when punching Reliable – long life time All newest tooling options All newest machine options

20/11/16 23 E