1. View > Header and Footer > Notes and Handouts > Header
28 April, 2017
Servo electric Shear Genius
Punching, forming and shearing with
e-technology
28/4/17
Shear Genius
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2. Shearing technology is…
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Shearing technology is…
28 April, 2017
Producing parts which has at least two side 90 degree angle most efficient way.
90% of all produced sheet metal parts are shape of rectangle
90% of all parts will be bended
28/4/17
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Antti Kuusisaari
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3. Main product group + subcontracting
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Main product group + subcontracting
28 April, 2017
28/4/17
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Antti Kuusisaari
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4. View > Header and Footer > Notes and Handouts > Header
28 April, 2017
Punching Job Flow
- Whole sheet punching
Program Preparation
Tool Setup
Material Setup
Actual Punching
Micro-Joint Separation
Sorting
Inspection
Tapping
Deburring, Finishing
28/4/17
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Antti Kuusisaari
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5. Less scrap – material saving
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28 April, 2017
Less scrap – material saving 
Sheet skeletons from stand alone machine 
Shear Genius shear scrap to scrap bin
28/4/17
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Antti Kuusisaari
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6. Part shearing using scissor method
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Part shearing using scissor method
28 April, 2017
28/4/17
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Antti Kuusisaari
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7. Part shearing – clean edges
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Part shearing – clean edges
28 April, 2017
28/4/17
All rights reserved, PrimaPower
Antti Kuusisaari
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8. Additional work stages
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Additional work stages
28 April, 2017
28/4/17
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Antti Kuusisaari
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9. View > Header and Footer > Notes and Handouts > Header
One machine – one setup
28 April, 2017
 Punching, forming, marking, tapping
 Ready, sheared parts
28/4/17
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Antti Kuusisaari
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10. View > Header and Footer > Notes and Handouts > Header
High productivity
28 April, 2017
28/4/17
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Antti Kuusisaari
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11. View > Header and Footer > Notes and Handouts > Header
SGe – Basic info
28 April, 2017
1500mm x 3000mm working area
SGe x 3000
SGe x 4300
X-axis 3000mm, common working area punch/shear 2300mm
3 pcs clamps with central locking and PCS (optional4th clamp)
Servo electric indexable upforming as option
All latest tooling options
Wheel, Marking
Indexable multi-tools
Tapping, Inkjet, labelling device etc.
Table height 1100mm
Manual easy loading
Index 250 rpm
Brush tables / 200kg
28/4/17
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Antti Kuusisaari
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12. View > Header and Footer > Notes and Handouts > Header
28 April, 2017
SGe - servo-electric punch press
300 kN servoelectric punching,
1000hpm / 1mm steps
Positioniong speed 150m/min and 1,8g acceleration (x-axis, y1,0)
Low energy consumption (5 kW)
Rebeatability and forming applications are advantages of Finn-Power e-technology
Central lubrication and water cooling
SGe6 - for 3000 x 1500 mm sheet size without repositioning
SGe8 – Brush tables for 4300 x 1500 mm sheet size
Tooling and turret options like E6
Indexable up-forming, large work chute options,
Tulus GUI as standard
Tapping and other OPTIONS available
28/4/17
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Antti Kuusisaari
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13. View > Header and Footer > Notes and Handouts > Header
Standard Turret template
28 April, 2017
The turret has a total of 20 tool locations offering full customization for customer
Fixed or index tools and Multi-Tools® can be chosen.
Total number of tools can be increased even to over 200 by adding Multi-Tool® stations.
Indexable multi-tools available as option
28/4/17
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Antti Kuusisaari
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14. View > Header and Footer > Notes and Handouts > Header
New Turret template
28 April, 2017
16 all-index turret
Max tool capacity 384
Max index tool capacity 128
Example turret has 63 tools which of 13 index tools
Available 13.3 series E5, E6, SGe (Not for Ex-series)
Possible to use Trupf tools with ”Trapter”
28/4/17
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Antti Kuusisaari
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15. Prima Power Multi-tools
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Prima Power Multi-tools
28 April, 2017
MT8-24
MT10-16
MT24-8
MT6A & MT6AU
MT8i & MT20i
MT3BUi & MT8AUi
MT3Ri & MT8Ri
IMT-3B & IMT-8A
28/4/17
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Antti Kuusisaari
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16. View > Header and Footer > Notes and Handouts > Header
SGe – punching
28 April, 2017
Punching force 30 ton as standard
Punching speed 1000, 500, 200, (2500 marking)
Water cooled single motor system
Ball screw – automatic central lubrication
Servo electric – 2 wedge system
Tonnage required & selection made automatically by software
28/4/17
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Antti Kuusisaari
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17. View > Header and Footer > Notes and Handouts > Header
SGe – Shear
28 April, 2017
Servo electric shear
Roller screw driven / central lub.
Water cooled motor single motor
Sheet thicknesses:
5 aluminium
4 mild steel (max 480 MPa)
3 stainless
Automatic clearance setting ACS
Programmable sheet holders
Optimised shear stroke
Fast process
Less vibration
Full blade utilization-quality
28/4/17
All rights reserved, PrimaPower
Antti Kuusisaari
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18. View > Header and Footer > Notes and Handouts > Header
SGe – software
28 April, 2017
Tulus user interface
Windows XP
Touch screen
Finn-Power CNC system
Beckhoff Twincat platform
Rexroth drives & motors
Optional:
NC express combi CAM, parametric programmin, automatic batch programming etc.
Office softwares for PPS and reporting
28/4/17
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Antti Kuusisaari
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19. Power consumption (SGe)
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Power consumption (SGe)
28 April, 2017
Stand-by power consumption less than 0,5kW
Average power consumption 5 kW
Power connection 3 x 25 A fuse (400V)
28/4/17
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Antti Kuusisaari
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20. View > Header and Footer > Notes and Handouts > Header
28 April, 2017
28/4/17
All rights reserved, PrimaPower
Antti Kuusisaari
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