2. H, I & PLUS BEAM FABRICATION LINE WITH MATERIAL HANDLING

3. BEAM SPECIFICATION # Specification Table - A Table - B Table - C 1
Height of Web - mm
350 to 1200
400 to 1600
500 to 2000 2
Thickness of Web - mm
12 to 40
16 to 50
16 to 60 3
Height of Flange - mm
250 to 600
250 to 800
250 to 1000 4
Thickness of Flange - mm
16 to 40
20 to 80 5
Length of beam - mm
6000 to 15000 6
Assembling Speed
500 to 1200 mm / minute

4. LIST OF EQUIPMENT and LAYOUT
90 DEGREE TILTER
CROSS TRANSFER DEVICE - I
180 DEGREE FLIPPER- I
180 DEGREE FLIPPER- II
STRAIGHTENING DEVICE
CANTILEVER WELDER III & IV
CROSS TRANSFER DEVICE - II
CANTILEVER WELDER I & II
CONVEYORS
ASSEMBLY WELDER
60 DEGREE TILTER

5. CNC WITH STRIP CUTTING PROVISION

6. CNC FLAME & PLASMA WITH STRIP CUTTING PROVISION

7. ASSEMBLY WELDER
Loose Web & Flanges assembled together by self-centering device available in the equipment.
Web centering and guiding modules at IN-feed conveyor.
Flange centering and guiding modules at IN-feed conveyor.
Edge aligning feature (Manual) for Flange with Web.
Auto tacking of Web with Flange by MIG process simultaneously at both sides of web at desired weld intervals.
Hydraulic clamping mechanism provides better alignment and holding together.

8. GA of ASSEMBLY WELDER

9. IN FEED & OUTFEED CONVEYOR

10. 90 DEGREE TILTER Turning over angle: 90°
The maximum weight of work-piece: 25T/piece
Hydraulic system pressure:16Mpa

11. BEAM CROSS TRAVEL DEVICE

12. CROSS TRANSFER
LOCATION 2
LOCATION 1

13. 60 DEGREE TILTER

14. Cantilever Welder –SAW FULL WELDING
Fixed cantilever beam
Powered trolley with variable speed AC drive.
A vertical raiser to guide the beam with the moving trolley.
An electrically operated vertical lifting assembly
Torch guiding structure for Single and Tandem Arc.
Flux auto recycling system
LEC make submerged arc welding system (ECC)
User friendly electric control system.

16. 180 DEGREE FLIPPER

17. STRAIGHTENING DEVICE

19. PLUS and STAR BEAM

20. PLUS and STAR BEAM

21. ROLL OVER POSITIONER

22. END FACING MACHINE

23. SHOT BLASTING MACHINE

24. CNC BEAM DRILLING LINE

26. After material are positioned,
Hydraulic clamps are closed and
fixes material.
The 1st, 2nd, 3rd drilling lines are
drilled with in 500mm length without
moving the material forward.
After the first 500mm length of the
material is processed, upper
hydraulic clamps are opened and the
Material is positioned to the next
drilling coordinates and the Second 500mm part of the material is processed again.
All these operation are repeated for the whole length of the material.

27. Functions
INFEED CONVEYOR ( FOR BARS UP TO 12 METERS ) OPTIONAL 20 METERS
Powered roller way to feed up to 12 M. Rolls are suitably spaced to allow the eventual insertion of cross loading tables.
a. rolls center line distance 900 mm
b. rolls real width 1300 mm
c. Servo Motors

28. WORKING UNITS
MONOSPINDLE HORIZONTAL DRILLING HEADS, 2 SPINDLES
2 horizontal drill heads of mono spindles model, positioned one facing the other for beams flanges drilling. Maximum drilling capacity at 52 Kg/mm² tensile strength 40 mm
MONOSPINDLE VERTICAL DRILL HEAD, 1 SPINDLE.
1 vertical drill head of mono spindle type for beam working area drilling.
Maximum drilling capacity at 52 Kg/mm² tensile strength 40 mm

29. All holes can be drilled by using 3rd axis of spindles without any profile feeding by 500 mm profile forwarding direction.
Advantage : All holes can be drilled in 500 mm length without opening jaw-closing jaw-profile feeding. Each spindle is fitted by;
Sensitive driver speed change unit ensuring rapid feed, drilling and rapid return of the drills. The system, there is no need to adjust cams, and also possible to use twist drills of different lengths to compensate material distortion thus reducing the cycle time.
Mist air-oil coolant system pneumatically operated (each spindle unit is equipped with 2 different coolant system. First one suitable for outsets cooling, second one system is for internal coolant system. Both system are ready for the mechanism. Each axis have an ATC with 4 tools.

30. Hydraulic Double Jaw Vice Assembly
Automatic hydraulic double jaw vice assembly ensuring positive clamping of the work piece during the drilling operation, both horizontally and vertical.
Clamping jaws can operate unilaterally fixed reference for the working area on the beam flange. Clamping jaws close and open automatically and their control is included in the working cycle. The is not special program functions are required, holes by reference to the working area axis can be drilled as per program.

31. Infeed & out feed Conveyor

32. Marking process with special tool (Optional)

33. THANK YOU