© ABB Entrelec AC 500 Page SD Memory Card Insert image here The Application of the SD Memory Card Advant Controller 500

© ABB STOTZ-KONTAKT AC500 -Page 2 - SD Memory Card AC 500 SD card SD Memory Card

© ABB STOTZ-KONTAKT AC500 -Page 3 - SD Memory Card AC 500 SD card SD Memory Card The file structure The command file “SDCARD.ini“ Example: Firmware update for PM581 Example: store/ load the project to/ from the card Example: Source code download and upload READ / WRITE Data More Functions

© ABB STOTZ-KONTAKT AC500 -Page 4 - SD Memory Card The file structure of the SD Memory Card (1) The SD-Card runs like a floppy disk drive. Initialized as a Microsoft DOS-Format (8.3 Format: no long names). User program machine code User program source code AC 500 SD card

© ABB STOTZ-KONTAKT AC500 -Page 5 - SD Memory Card AC 500 SD Card Creation of file structure 1.Plug in the SD into the PLC. ( RUN mode ) The SD card is formatted and the file structure is generated as shown in previous slide. The RUN LED is blinking fast during the creation. When the LED RUN stops blinking you can take off the SD card The file structure is created by plug in the card into SD PLC

© ABB STOTZ-KONTAKT AC500 -Page 6 - SD Memory Card AC 500 SD Card SD Memory Card The file structure The command file “ SDCARD.ini“ Example: Firmware update for PM581 Example: store/ load the project to/ from the card Example: Source code download and upload READ / WRITE Data More Functions

© ABB STOTZ-KONTAKT AC500 -Page 7 - SD Memory Card AC 500 SD Card The Command File “SDCARD.ini“ 0: no Update 1: Update 0: no function 1: load user program 2: Firmware update as defined (see below) 4: reserved SDCARD.INI

© ABB STOTZ-KONTAKT AC500 -Page 8 - SD Memory Card AC 500 SD Card SD Memory Card The file structure The command file „ SDCARD.INI“ Example: Firmware update for PM581 Example: store/ load the project to/ from the card Example: Source code download and upload READ / WRITE Data More Functions

© ABB STOTZ-KONTAKT AC500 -Page 9 - SD Memory Card AC 500 SD Card Example: Firmware Update for PM581 “1“: The CPU has to be updated “2“: A firmware update has to be done 2. Plug in the SD card and enter this values in the PC:

© ABB STOTZ-KONTAKT AC500 -Page 10 - SD Memory Card AC 500 SD Card Example: Firmware Update for PM Load the firmware for PM581 to the SD card as shown SD Card directory in WINDOWS Explorer

© ABB STOTZ-KONTAKT AC500 -Page 11 - SD Memory Card AC 500 SD Card Example: Firmware Update for PM Switch OFF power supply of the CPU and plug in the SD card and after this switch ON again RUN- LED is blinking fast: firmware is read RUN and ERR LED are blinking fast: Firmware is flashed RUN- LED is blinking slow: update is done ready RUN and ERR LED are blinking slow: firmware update failed 5. Please switch off power supply before to removing the SD card

© ABB STOTZ-KONTAKT AC500 -Page 12 - SD Memory Card AC 500 SD Card SD Memory Card The file structure The command file „ SDCARD.INI“ Example: Firmware update for PM581 Example: store/ load the project to/ from the card Example: Source code download and upload READ / WRITE Data More Functions

© ABB STOTZ-KONTAKT AC500 -Page 13 - SD Memory Card AC 500 SD Card Example: Store/ Load a project with the SD Card Store a project (machine code) to a SD Card from one PLC and load it into an other PLC with the SD Card. (Copy the project from PLC to PLC).

© ABB STOTZ-KONTAKT AC500 -Page 14 - SD Memory Card AC 500 SD Card 1If not already existing in the PLC, build the complete project by “project/ clean all“ and “project/ rebuild all“. 2Download the project from the control builder PS501 into the PLC (login) and save it on the EPROM ( create boot project). The RUN LED is blinking during flashing the EPROM Example: Store/ Load a project with the SD Card

© ABB STOTZ-KONTAKT AC500 -Page 15 - SD Memory Card AC 500 SD Card 3Open the Resources / PLC Browser in the control builder PS501 and enter the command “sdappl“. In On-line mode ( login ) DEFAULT.PROG and DEFAULT.CHK are loaded to the SD Card directory UserData\PM5x1\UserPrg on the SD Card. In SDCARD.ini file the “FunctionOfCard“ is set to 1 and “UserProgram“ is also set to 1. The RUN LED is blinking during writing the SD Card Example: Store/ Load a project with the SD Card

© ABB STOTZ-KONTAKT AC500 -Page 16 - SD Memory Card AC 500 SD Card 1Stop the PLC 2Plug in the SD Card instead of 1 and 2 : 1 Switch Off the power supply 2 Plug in the SD card 3 Switch ON the power supply DEFAULT.PROG and DEFAULT.CHK in UserData\PM5x1\UserPrg on the SD Card are loaded to the EPROM of the AC500 system. The RUN LED is blinking during writing the EPROM. Example: Store/ Load a project with the SD Card

© ABB STOTZ-KONTAKT AC500 -Page 17 - SD Memory Card AC 500 SD Card SD Memory Card The file structure The command file „ SDCARD.INI“ Example: Firmware update for PM581 Example: store/ load the project to/ from the card Example: Source code download and upload READ / WRITE Data More Functions

© ABB STOTZ-KONTAKT AC500 -Page 18 - SD Memory Card AC 500 SD Card Example: Source Code Down / Upload This functionality enables us to store the program on the SD Card plugged into the PLC like it is stored in the PC including comments, symbols etc. It is possible to upload this project from PLC to the Control Builder in the PC

© ABB STOTZ-KONTAKT AC500 -Page 19 - SD Memory Card AC 500 SD Card Example: Source Code Download Verify that the parameter FunctionOfCard on the SD Card is “0“ ( no function when inserted ) Verify that the SD Card is plugged in the PLC Define in the Control Builder, when the download has to be done and what has to be downloaded: “Project/ Options…/ Source download“ If you select “Only on demand“, then you have to click at “Online/ Sourcecode download“

© ABB STOTZ-KONTAKT AC500 -Page 20 - SD Memory Card AC 500 SD Card Example: Source Code Upload Verify that the SD Card is plugged in Login and click in the Control Builder at File / Open:

© ABB STOTZ-KONTAKT AC500 -Page 21 - SD Memory Card AC 500 SD Card SD Memory Card The file structure The command file „ SDCARD.INI“ Example: Firmware update for PM581 Example: store/ load the project to/ from the card Example: Source code download and upload READ / WRITE Data More Functions

© ABB STOTZ-KONTAKT AC500 -Page 22 - SD Memory Card AC 500 SD Card Read/ Write Data This functionality enables us to write user data to the SD Card and read them again. This data are stored in..\UserData\PM5x1\UserDat\ USRDATxx.DAT This file can obtain: sectors, sector labels For more see „AC500 System Technology of the CPUs“, chapter 6.4