Preparation for Circulating Beam - Part II Collimators (40') Oliver Aberle o Breakdown of tests foreseen in preparation for beam o Equipment folder: tests results, handling of non-conformities, performance below specs, machine as commissioned vs. machine as specified o Piquet/Experts availability With help and input from the members of the collimation team, especially from AB / ATB: A. Masi, R. Chamizo, ABP: T. Weiler, R. Assmann, OP: S. Redaelli, CO: M. Jonkers TS/ ICC: J. Coupard Tuesday 04 March 20081LTC Extended meeting
Tuesday 04 March 20082LTC Extended meeting Related talks: Session 3 - Possible injection into part of the machine, preparation for beam Stopping the beam in a possible sector test (S. Redaelli) Session 4 - Beam Plans for Accelerator Physics Systems Collimators (R. Assmann) Machine Protection (J. Uythoven) Session 6 - Readiness of Controls Collimator control (M. Jonker) TCTVA.4R5.B2
Tuesday 04 March 20083LTC Extended meeting Overview: 1.Status Production and Installation 2.Hardware Commissioning & Cold Checkout 3.HWC Procedure Defined and in MTF 4.Machine Protection Commissioning 5.Piquet/Experts availability 6.Summary
Tuesday 04 March 20084LTC Extended meeting Overview: 1.Status Production and Installation 2.Hardware Commissioning & Cold Checkout 3.HWC Procedure Defined and in MTF 4.Machine Protection Commissioning 5.Piquet/Experts availability 6.Summary
Tuesday 04 March CERCA Production All TCP and TCS collimators received, tested and installed. All TCDI collimators received, tested and installed. Spares already received. All TCT collimators received and tested. 9 (out of 30) collimators still to be installed. Remaining production for 2008 installation (TCLP and TCS) or spares (TCP, TCS, TCT and TCLP). LTC Extended meeting
Tuesday 04 March CERN Production In total 15 special collimators produced at CERN. Last for initial installation will arrive in week 11. Two-beam collimator Passive Absorber (TCAPA) LTC Extended meeting
Tuesday 04 March Installation LTC Extended meeting TCP, TCS and TCDI done. TCT and passive absorbers ready, last installation in week 12. First TCTVB in final bake-out, 3 more to finish. TDI in bake-out TCDD bake out launched.
Tuesday 04 March 20088LTC Extended meeting Overview: 1.Status Production and Installation 2.Hardware Commissioning & Cold Checkout 3.HWC Procedure Defined and in MTF 4.Machine Protection Commissioning 5.Piquet/Experts availability 6.Summary
Tuesday 04 March Hardware Commissioning & Cold Checkout Collaborative effort between several teams and groups. RWA, LHC MAC 12/07 LTC Extended meeting
Source: Tests and conditions stated in these documents Tuesday 04 March LTC Extended meeting
Tuesday 04 March Deliverables Outcome of the collimator hardware commissioning: – Validation of single collimator, all relevant functionality – Settings and sensor readouts (position, temperature, switches,...) verified – Control of each collimator from CCC is declared “safe” – Machine protection functionality (without beam) partially established Cold checkout focused on: – Control an ensemble of collimators – Address timing and synchronization issues – Function-driven motion, “tracking” tests with other equipment – Establish full machine protection functionality without beam – Verify interfaces to other accelerator systems Beam loss monitors: configuration/acquisition of distributed system Sequencer driven commands, machine modes Verify logging of distributed systems (big data sets!) – Consistency and sanity checks; global system status LTC Extended meeting
Tuesday 04 March LTC Extended meeting Validation of single collimator, all relevant functionality
Tuesday 04 March LTC Extended meeting Validation of single collimator, acceptance up to installation
Tuesday 04 March LTC Extended meeting Validation of single collimator, manufacturing and operational data
The hardware commissioning of the collimators include all the tests that will be performed once the collimator is installed in the tunnel in order to validate their correct functioning. These include tests on infrastructure up to the base support, tests of the tunnel equipment, on the full system and with the collimator under vacuum. Systems: TCL, TCLIA, TCLIB, TCLIM, TCT, TCTVB, TCLP, TCHSH, TCHSS, TCHSV, TCLA, TCAPx, TCP, TCSG Requirements: Commissioning 1 (C1, access needed): Collimator installed, cabling finished. Tests with cross check in tunnel (two teams). Commissioning 2 (C2, no access required): C1 + bake out terminated, under vacuum, water flow nominal. Remote tests (one team) Infrastructure: Power, light, Water cooling, Vacuum, Cabling, Collimator installed, Ethernet, GSM. Tuesday 04 March LTC Extended meeting Hardware commissioning (HWC) COLLIMATORS (ATB and Collimation project)
Tuesday 04 March LTC Extended meeting Planning provided by J. Coupard: Related to: -Bake out of sectors -Access restrictions -Water cooling HWC
Tuesday 04 March LTC Extended meeting Planning provided by J. Coupard: Commissioning 1 with access, commissioning 2 without access (if there are no problems) HWC
Tuesday 04 March LTC Extended meeting HWC -Commissioning 1 (with access): 2 collimators per day / 2 teams --Commissioning 2 (remote): 3 collimators per day / 1 teams Last date: End of week 21
Tuesday 04 March LTC Extended meeting Overview: 1.Status Production and Installation 2.Hardware Commissioning & Cold Checkout 3.HWC Procedure Defined and in MTF 4.Machine Protection Commissioning 5.Piquet/Experts availability 6.Summary
Tuesday 04 March HWC Procedure Defined and in MTF LTC Extended meeting
Tuesday 04 March HWC Procedure Defined and in MTF LTC Extended meeting Support commissioning without collimator (Later installations, plug and play design) Files created during the commissioning: Annex 1 Test Summary Low Level Control System Collimators Annex 2 LVDTs calibration messages list Annex 3 LVDTs Calibration Report Annex 4 LVDTs Calibration file Annex 5 LVDTs noise measurements Annex 6 Auto retraction Report Annex 7 Mechanical Play report Annex 8 Gap-Axes LVDTs comparison report Annex 9 Errors on the execution of a typical LHC motion profile
Tuesday 04 March HWC Procedure Defined and in MTF LTC Extended meeting LHC Collimator 20 minutes Profiles Test Report
RWA, LHC MAC 12/0723 HWC: Tracking Jaw Positions Setting Reading 50 m 20 s 50 m Setting Reading 10 m 20 s S. Redaelli
Tuesday 04 March Results in Collimation Project Web LTC Extended meeting E. Veyrunes (web page) and R. Billen and C. Roderick (DB support)
Tuesday 04 March LTC Extended meeting Overview: 1.Status Production and Installation 2.Hardware Commissioning & Cold Checkout 3.HWC Procedure Defined and in MTF 4.Machine Protection Commissioning 5.Piquet/Experts availability 6.Summary
Tuesday 04 March Machine Protection Commissioning All machine protection functionality based on interlocks on position readings (redundancy). Can be commissioned without beam. Foreseen for March/April. LTC Extended meeting
Tuesday 04 March LTC Extended meeting Overview: 1.Status Production and Installation 2.Hardware Commissioning & Cold Checkout 3.HWC Procedure Defined and in MTF 4.Machine Protection Commissioning 5.Piquet/Experts availability 6.Summary
Tuesday 04 March Piquet/Experts availability LTC Extended meeting No piquet service foreseen Expert telephone list Depending on problem: 1.Disable collimator 2.Minor intervention (remotely, expert tool) 3.Intervention in tunnel ( Failure: Stepping motors, Read-out (switches, LVDT), roller screw; limited intervention, preventive maintenance and monitoring; Impact: Few hours up to 2 days) 4.Collimator exchange ( Failure: Important vacuum or water leak, mechanical damage; exchange collimator; Impact: Several weeks downtime, RP, transport, vacuum and bake out involved)
Tuesday 04 March LTC Extended meeting Overview: 1.Status Production and Installation 2.Hardware Commissioning & Cold Checkout 3.HWC Procedure Defined and in MTF 4.Machine Protection Commissioning 5.Piquet/Experts availability 6.Summary
Tuesday 04 March Summary LTC Extended meeting Final installation in Week 17 Transfer lines commissioned, to be finalized Point 5R commissioned (C1) with final procedure, special setup in Point 6 this week. Commissioning of sectors one by one is still feasible, but very tight Performance of phase 1 collimation system will by only assessed after the completion of the installation during the shut down 2008/09 Piquet/Experts: -No Piquet service foreseen, first years of LHC operation will tell more -Experts phone list More details: R. Assmann, Plan for Collimator Commissioning 7/12/ LHC MAC