1. About the Project Process Flow Sheet Automation System Architecture Notes Automation and Drives Seminar Partner SIEMENS A&D 26-30 Мая 2003 About the project About the project Customer: Penoplex Town Kirishi Process / plant name “Process control system for the foam polystyrene granule production plant” Automation object properties I/O signals – 900 Control loops – 35 (including complex cascade control loops) Automation system properties Redundant controllers Simatic S7-417H-F Decentralized periphery Simatic ET-200M, safety system modules – F-modules, AddFEM modules Redundant operator stations SCADA WinCC (PCS7) Network equipment – Simatic Net Industrial Ethernet Adjacent systems Peletizer – protocol Profibus ( Y-Link – module) BONO (Italy) - protocol Modbus

2. About the Project Process Flow Sheet Automation System Architecture Notes Automation and Drives Seminar Partner SIEMENS A&D 26-30 Мая 2003 Process flowsheet Process flowsheet Notes

3. About the Project Process Flow Sheet Automation System Architecture Notes Automation and Drives Seminar Partner SIEMENS A&D 26-30 Мая 2003 Process flowsheet Process flowsheet

4. About the Project Process Flow Sheet Automation System Architecture Notes Automation and Drives Seminar Partner SIEMENS A&D 26-30 Мая 2003 Automation system architecture Automation system architecture AS 417HF Operator stationsEngineering station Alarm panel Industrial Ethernet (ESM) – Ring type bus Color printer Safety System F – modules Remote I/O signals DCS systemESD system (SIL 3 /AK 6) Laser printer Report printer Alarm message printer

5. About the Project Process Flow Sheet Automation System Architecture Notes Automation and Drives Seminar Partner SIEMENS A&D 26-30 Мая 2003 Notes Polystyrene production plant was developed by Toyo Engineering Corporation (Japan) The project – initial data was prepared in Japan Software and PCS7 equipment were supplied by SIEMENS AG (Germany) Partner – SPIK SZMA, Saint-Petersburg, Russia Features SIMBA software and PCI module were used to debug and validate the DCS and ESD programs. The same tools were then used to demonstrate the working applications to the customer during FAT.. Implementation of H-F system Redundant PID Control Loops were implemented using redundant AddFEM modules Specific requirements to the alarm massage protocol and emergency alarm algorithm (first out alarm): alarm source detection, alarm grouping by priorities.