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Engineering Redefined

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Presentation on theme: "Engineering Redefined"— Presentation transcript:

1 Engineering Redefined
Totally Integrated Automation Portal with SIMATIC STEP 7 V11 and SIMATIC WinCC V11

2 Note to Presenter : Presentation Flow
This slide set is intended to introduce the TIA Portal software to a customer. It also shows the aim of our software innovations and our vision for the future. Slides 3 – 6 : Introduces the automation market trends and the Product Life Cycle Management Vision for Siemens software. Slides 7 – 10 : Transition from Siemens Vision to TIA Portal Introduction Slides 11 – 27 : Shows the key Features and Benefits of the TIA Portal Framework This slide is intentionally hidden

3 Manufacturing Automation
Trends in automation Improving customer processes – reducing time-to-market. Overview Manufacturing Automation Process Automation Intuitive Efficient Proven Purpose of Slide – Introduce the steps necessary to bring a product to market. Goal is to streamline steps to reduce Time-to Market. No matter what industry you are in, from Manufacturing to Process Automation, there are many steps taken throughout the product life cycle: Gathering Market Requirements Product Design and Development Production Planning and Simulation Production and automation Engineering Commissioning and Startup Production / operation The time it takes to complete all of these steps is called Time-to-market. To stay ahead of the competition in bringing new innovations/products to the market, a major strategy of most companies is to reduce the time to market. Since it is not possible to eliminate or skip steps in this process while maintaining high quality standards, companies strive to improve the processes in each step instead. Market Requirements Product Development Production Planning Engineering Commissioning Production Product Engineering Production Engineering Time-to-market Reduce Time to Market Time-to-market

4 How can seamless integration decrease time to market?.
Yesterday serial, tool-supported time Today parallel time Tomorrow Overview Process: serial Intuitive Market Requirements Product Development Efficient Production Planning Proven Production Engineering Commissioning Production Purpose of Slide – Explain the progress happening to reduce the time to market. The goal is for all the steps to be completely integrated so that they can happen in parrallel. Yesterday Traditionally, the steps to bring a new product to market have been serial in nature. One step had to be completed before the next step could begin. Today Work has been done in the recent past to help integrate the individual steps. This has mainly been down by productivity software and tools to aid in the exchange of information between each step. However, this effort has diminishing returns and the total amount of time savings that can be realized is limited. Tomorrow The goal is for all of the steps to happen in parallel. The only way this is possible is with true seamless integration between each of the steps. This will greatly reducing the time to market. For example if a company realizes from its market that it needs to make a feature change to its product, changes to the product design will almost automatically be realized in the production process because the steps are happening in parallel. time Commissioning Production Engineering CAD Idea Service Product Development Market Requirements Planning In the future up to 50% faster time to market is possible!

5 Our long-term vision The Digital Plant for manufacturing and process industry!
Purpose of Slide – Explain that the Siemens vision for this parallel process is called the Digital Plant This seamless integration of all tools used throughout the entire product lifecycle is what we call the Digital Plant. This is our long term vision of what we are developing are products towards. © Siemens AG, All Rights Reserved 05/2010 IA AS 5

6 First Phase – Production Engineering
Overview Intuitive TIA Commissioning Production Engineering CAD Idea Service Product Development Market Requirements Planning Efficient Proven Purpose of Slide – Explain that the first step for Siemens is to fully integrate the Production Engineering Process The first step in our development will be on the Production Process or what we call Totally Integrated Automation. Here we are focusing on seamless integration of the Production process from Design to Operation. The goal of this integration is to greatly reduce the effort needed and save time during the Production process. Focus on the Production Process Integration

7 What are the requirements for Production Engineering Process?
High degree of Equipment availability Integrated system diagnostics Powerful online functionality PC-based Integrating the engineering software Overview Intuitive HMI Embedded Controller Efficient High level of Investment protection Reusable components Compatible libraries Proven Safety Switching Purpose of Slide – Explain the requirements for the Production Engineering Process. There are different requirements for different phases of the process. An integrated engineering software addresses the requirements for this process for all components in the system. To do this, we need to take a look at what the requirements are during the Production process (Design, Installation, Operation, etc) and from all those involved throughout this process (Automation Engineer, OEM, System Integrators, Operators, Maintenance Staff, Plant Manager, etc) Luckily, most of these challenges can be address with comprehensive engineering software. But it usually is not that simplistic. Typically, there are many different engineering tools used for the many different components that make up and automation system during the production process. So the goal is to solve these challenges for the complete system. This can only be achieved through integrating the different engineering software tools together. Quick Start-up Short commissioning phase Integrated simulation Easy to use, Easy to learn Motion Control & Drives Compact PLC Wireless Short Development cycles Configuration with graphics Task-oriented engineering Fast editor access Standard Drives Distributed I/Os Safety PROFIBUS Efficient Engineering Efficient error detection/location Task-focussed for quick solutions AS-Interface Design and Configuration Installation and Commissioning Operation Maintenance Modernization and Upgrade

8 Are all integration methods equal?
Overview Even if individual software packages are ideally interconnected, there are limits to their continuity and integration. Only a common working environment – an engineering framework – can achieve complete integration and continuity of the individual products. Intuitive Efficient Proven Purpose of Slide – Explain the difference between different integration methods. So how do you integrate the different engineering tools together? There are many different methods to handle this challenge and unfortunately to the automation users, all methods are not equal. The conventional method to integrate these tools together is to provide interconnections between existing software packages. While this helps to achieve the end goal, it is not perfect. There are limitations to their continuity and level of integration. Most likely you still have to manage different projects, and if changes are necessary, you still have to propagate the change throughout all software packages manually. Only a common engineering framework can achieve complete integration and continuity of all the automation components. A frame work that hosts all of the engineering tools, manages a single database, and saves the entire system in one user project. Individual engineering systems Engineering systems embedded in one framework TIA Portal

9 Totally Integrated Automation Portal
Overview The Totally Integrated Automation Portal (TIA Portal) engineering framework is the central connection between the individual products Centralized engineering framework A common user interface concept for all automation tasks with common services (e.g. configuration, communication, diagnostics) Automatic data and project consistency Simple configuration of connections Integrated system diagnostic tools Powerful libraries across all automation objects Individual engineering systems Intuitive Efficient Proven Purpose of Slide – Introduce the TIA Portal as our framework to perfectly integrate all of our software tools together. It is important here to stress that the attributes on this slide are provided by the TIA Portal Framework itself. The Siemens technology that handles this level of integration is called the Totally Integrated Automation Portal. This centralized engineering framework has been designed to answers the needs of automation user pointed out in the previous couple slides. This was done by providing integration attributes in the framework itself. For example: Common user interface with common services so that all tools have the same look / feel and workflow. Easy to use/ Easy to learn. Automatic data and project consistency means a common database and single user project for all automation tasks. Shortens development time and maintenance an for entire system. Single set of tools for configuring all connections and communication. Shortens development time and maintenance an for entire system. Integrated system diagnostics tools for detecting system diagnostics in all components. Reduces engineering time and reduces downtime Common library allowing re-use of all automation components. Reduces engineering time and increased quality. Embedded in a framework

10 Totally Integrated Automation Portal
A centralized engineering framework for full integration and consistency Overview The Totally Integrated Automation Portal provides the work environment for end-to-end engineering with SIMATIC STEP 7 and SIMATIC WinCC. Intuitive Efficient Proven Siemens Totally Integrated Automation Portal Totally Integrated Automation Portal Purpose of Slide – Explain that the our tools for engineering our automation components install into the TIA Portal and inherent all of integration functionality. With the TIA Portal, all engineering tools that are installed into the environment, automatically inherit all of the functionality and attibutes defined by the framework. The products that we have today for the TIA Portal are STEP 7 V11 for our SIMATIC controllers. This includes all of our controllers from Micro Automation to our modular controllers, and our PC based controllers. WinCC V11 for our SIMATIC HMIs. This includes all of our HMI from the Basic panels to PC based SCADA systems. STARTDrive V11 for our SINAMICs drives (Starting with SP1) These packages are sold seperately to easily scale to our customers needs. But when they are installed in the TIA Portal, the experience is seamless integration. STEP 7 V11 WinCC V11 StartDrive V11* SIMATIC Controllers SIMATIC HMI SINAMICS You purchase STEP 7, WinCC - and experience the TIA Portal *StartDrive will be available with V11 SP2

11 Engineering Redefined Intuitive – Efficient – Proven
Overview Intuitive: Easy to learn – Easy to use with task-oriented, intelligent and intuitive editors Efficient: Efficient engineering with an end-to-end engineering framework for all automation tasks Proven: Reuse existing automation solutions and integrate future software products in the TIA Portal engineering framework Intuitive End-to-end engineering Efficient Totally Integrated Automation Portal Proven Control HMI Drives Purpose of Slide – Transition to specific Features and Benefits of the TIA Portal Lets take a looks at some specific examples of benefits that result from using the tools in the TIA Portal Framework. These benefits can be summarized in 3 major categories. Networks Totally Integrated Automation Portal Usability Interoperability & openness Solid foundation for future innovations

12 Purpose of Slide – Transition to the Intuitive category of features
Easy to learn – Easy to use with task-oriented, intelligent and intuitive editors

13 Quick start with task-oriented navigation
Overview Is there a way to get started quickly? Intuitive Efficient The Portal view in the TIA Portal offers A task-oriented view A short getting-started section for solving automation tasks Well-organized screen displays for easy start Get started online without a project Change editors with just a few mouse clicks Proven Purpose of Slide– Portal View allows beginners to easily get started engineering their automation project. It also allows quick and easy access to any component or location inside of an existing project saving valuable engineering time.

14 Identical layout in all editors
Overview How can I find my way through the TIA Portal Framework? Intuitive Efficient Identical screen layouts make it easy to work in different editors All editors in the TIA Portal have the same basic layout An overview of the complete project structure is always available Features and information are always at the same location Dynamic adaptation to selected editors Work environment can be easily customized The cross-reference list provides a project-wide overview of where variables and objects are used Proven Purpose of Slide – Same look and feel between different editors greatly reduces the learning curve. This is because once you learn the basic workflow of one editor, you can apply all the same concepts to every other editor.

15 Drag and Configure Overview Is it difficult to configure controller and HMI communications? Intuitive Efficient Intelligent Drag & Drop between editors Dragging a controller variable, e.g. from a variables table, a programming editor or a device view into the HMI image automatically creates: Connection HMI variable I/O field Consistent data throughout the project Changes to variables are immediately implemented in all editors throughout the project Proven Purpose of Slide – Many steps of configuration are applied automatically through simple drag and drops. Users spend less time learning how to use the automation system and more time focusing on their core competency which is building their machine. “Run”

16 Process visualization - Simple engineering even for complex applications
Overview Is intricate process visualization inherently difficult to learn? Intuitive Efficient By integrating SCADA in the TIA Portal the user benefits from its excellent usability Large data volumes such as variables or alarms can be generated quickly or imported easily Everything at a glance with an object- oriented approach, e.g. edit alarms directly at the process variable End-to-end engineering from Basic Panel to SCADA One engineering process for a great variety of HMI tasks Proven Purpose of Slide – Even complex components can be easily engineered inside of the TIA Portal. For example, engineering a complex SCADA HMI is as simple and follows the same steps as engineering a simple HMI panel. The same applies to engineering a complex PC based control or a simple micro controller. Users do not have to learn a new set of engineering tools for each platform.

17 Purpose of Slide – Transition to the Efficient category of features
Efficient engineering with an end-to-end engineering framework for all automation tasks

18 Well-organized network view
Overview Is there a clear overall view of all resources? Intuitive Efficient Device and network view features Combined view of all network resources and network components Configuration of individual stations in full graphics Multi-line view of all components in a project Resources are networked through connecting the communication interfaces by mouse click Well-organized presentation even of large projects Option of using several controllers, HMI devices and PC stations for each project Process of integrating AS-i devices is identical to PROFIBUS/PROFINET Proven Purpose of Slide – With all components integrated into one framework, all configuration of resources and communication is handled in one spot. This greatly simplifies complex solutions and reduces engineering time.

19 Efficient programming for fast and flexible solutions
Overview Is there an easy way to program complex processes? Intuitive Efficient Powerful programming editors 5 programming languages with top usability and maximum functionality New for S7-1200: SCL as a 3rd programming language C++/C# for WinAC integration Standards-compliant, reusable program code IEC commands available Flexible program structure Technological plant structure also in the user program via object-based structured programming Quick troubleshooting High degree of reusability High degree of modularity Proven Purpose of Slide – On the controller side, we provided all of the tools for users to realize their solutions in any programming language or structure that is required/preferred. This allows user to uses tools and standards that they are already familiar with. Also, they can use higher level languages to easily realize complex algorithms.

20 Intuitive programming in high-level language with SCL
Overview Is it difficult to program in a high-level language? Intuitive Efficient Solve complex tasks quickly and intuitively with SCL. Clear and well-organized Opening and closing loops, comments, etc. Freely settable bookmarks Clear online presentation of current values Breakpoints and step-by-step execution make it easier to locate programming errors Deactivate code areas with a single click Insert commands with Drag & Drop (e.g. a single click for a complete FOR…NEXT loop) Proven Optional Slide : Specific information on SCL Purpose of Slide – Higher level languages are as simple to use as Ladder logic.

21 Seamless integration of Safety in STEP 7 (Available with V11 SP2)
Overview Do I need an additional engineering system for machine Safety? Intuitive Efficient Safety is an integral part One engineering process for standard and safety-related programs User interface concept is identical to that for standard programs, i.e. generation and downloading are the same LAD and FBD programming languages Integrated, certified library for all common safety functions Support for safety program validation Proven Purpose of Slide – Machine safety is completely integrated into the TIA Portal using all of the same concepts as programming a standard controller. No need to spend time learning a separate piece of software.

22 Optimizing cost and reusing know-how
Overview Can I only store programs in a library? Intuitive Efficient Comprehensive library concept for all automation components Create, store and reuse any project parts, e.g.: Programming modules Variables HMI images Configured modules Complete stations Within a project with the local library or across projects with global libraries Numerous pre-engineered library objects available Project library Global library Proven Purpose of Slide – Libraries provide the storage and re-use of all automation components from a simple tag, to a complete automation component. This reduced engineering time (do not have to re-invent the wheel) and increases quality by re-using components that are already proven.

23 Easy monitoring of plant and components in the program
Overview How do I get Diagnostic Information? Intuitive Efficient Automatic system diagnosis through "system error notification" Notifications are generated automatically based on the hardware configuration and made available to the HMI Easy analysis of available information in the user program Customizable event texts that appear, for instance, on a control device Proven Purpose of Slide – One of the key benefits of TIA is the integrated diagnostics capabilities that are built into the core of the SIMATIC products. These capabilities allow complete detection of system faults from an HMI panel without any additional programming. This reduces engineering time for creating system diagnostics from scratch and reduces downtime if faults occur.

24 Proven Purpose of Slide – Transition to the Proven category of features Reuse existing automation solutions and integrate future software products in the TIA Portal engineering framework

25 SIMATIC STEP 7 V11 End-to-end engineering for all SIMATIC controllers
Overview Do I need different engineering systems for different controllers? Intuitive Efficient Engineering edition Proven STEP 7 Basic STEP 7 Professional Purpose of Slide – One software for all applications. From S to S7300/S7400 and PC based control. Easily reuse code between different projects independent of the end platform. Also, easy migrate existing projects from STEP 7 V5.5 to the new platform. Investment protection and only need to learn one software package. Devices S7 1200, Basic Panels S7 300, S7 400, WinAC*, ET 200 CPU Optional: STEP 7 Safety * WinAC Support will start with V11 SP1

26 SIMATIC WinCC V11 End-to-end engineering from Panel to SCADA
Overview Do I need different engineering systems for different HMI applications? Intuitive Efficient Engineering edition WinCC Professional Proven Purpose of Slide – One software for all HMI applications. From Basic Panels to Panel PCs and SCADA. Easily reuse screens and screen objects between different projects independent of the end platform. Also, easy migrate existing projects from WinCC Flexible to the new platform. Investment protection and only need to learn one software package. WinCC Advanced WinCC Comfort WinCC Basic Devices Basic Panels Comfort Panels, Mobile Panels Panel PC SCADA

27 Totally Integrated Automation Portal Intuitive – Efficient – Proven
Overview Intuitive: Easy to learn – Easy to use with task-oriented, intelligent and intuitive editors Efficient: Efficient engineering with an end-to-end engineering framework for all automation tasks Proven: Reuse existing automation solutions and integrate future software products in the TIA Portal engineering framework Intuitive End-to-end engineering Efficient Totally Integrated Automation Portal Proven Control HMI Drives Purpose of Slide – Summary. Simplify the entire production lifecycle with one integrated engineering framework for all automation components. Networks Totally Integrated Automation Portal Usability Interoperability & openness Solid foundation for future innovations Your Benefit : Simplify the entire production lifecycle with one integrated engineering framework.

28 Business development slides
Thank you for your attention!


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