Presentation on theme: "What is Simatic®PCS7/505 ? Simatic® PCS7/505 was a migration solution proposed by Siemens® to replace Simatic® PCS OSx SCADA systems. This solution used."— Presentation transcript:
2What is Simatic®PCS7/505 ?Simatic® PCS7/505 was a migration solution proposed by Siemens® to replace Simatic® PCS OSx SCADA systems. This solution used a Database Automation tool (DBA) to import the APT objects in the SCADA database.Simatic® PCS Osx was marketed by Siemens® from 1994 until 2004.Simatic® PCS7/505 was marketed by Siemens® from 2005 until 2013.
3Today’s situation What are your options? Simatic® PCS7/505 is phased out by SIEMENS®It is thus getting hard to obtain spare parts and not possible to order new licensesUsers are looking for replacement solutions:On the Control Level (Simatic® 505 CPU’s are obsolete)On the Programming Level (Tisoft ® and APT® are obsolete)On the network Level (Sinec® H1 is obsolete)On the SCADA Level (Simatic® PCS7/505 is discontinued)What are your options?
4The Control LevelAn obvious choice on the Control Level is to use CTI 2500 Series® PLC’s & CPU’s. CTI products are compatible mechanically, electrically, and software wise: the existing Tisoft®/ WorkShop® or APT® programs run without requiring any modification.
5The Programming Level 100% compatibility 100% compatibility The APT replacement product is the only software on the market to directly replace the discontinued APT software. The APT replacement product, together with the CTI 2500 Series™ PLCs, extends the APT programming languages for years to come and eliminates the need to migrate to another hardware or software platform. The APT replacement product supports all APT languages, and may be used to maintain existing APT-based PLC programs, as well as write new programs. The APT replacement product offers the same functionality APT users are accustomed to within a modern, Windows® environment:APT program import: load any existing APT programSolution Explorer: directly access multiple PLC programs and program componentsConfigurable User Interface: customize windowsAdvanced Editors: increase programming efficiency for CFC, SFC, MATHModule Editor: configure 505 I/OProfibus Editor: configure Probifus I/OCompiler: convert program into PLC logicDownload program: load compiled logic to PLCOn line Debug and Data ChartsThe APT replacement product is currently available as a beta software and will be released in 2014
6The Programming Level: APT Wizard The APT Library works together with a zenon® wizard which reads the INSTALL.TAG file from APT and generates all required variables, alarms, trends and functions automatically.
8The Network Level 3 protocols are currently supported: The CTI 2500P-ECC1 Ethernet Communication Coprocessor :optimizes the communication between CTI CPU’s and the zenon® SCADA systemprovides an easy solution to replace obsolete peer-to-peer communications by means of a user friendly configuration tool3 protocols are currently supported:CAMP (CTI ASCII Messaging Protocol)Server and Client (includes multicast)Allows communication with 2572, 2572-A, and 2500 Series® Processors, HMI which support CAMP (or OPC)Open Modbus (Ethernet)Modbus ServerModbus ClientNetwork Data ExchangeShares with other 2500P-ECC1 and CTI HMI panelsPublish/ Subscribe ModelPublish based on change in value
9The Network LevelThe CTI 2500P-ECC1 Ethernet Communication Coprocessor both :optimizes the communication between CTI CPU’s and SCADA systemsprovides an easy solution to replace obsolete peer-to-peer communications by means of a user friendly configuration toolSeparate Ethernet Network to connect CTI PLC’s to zenon® server PC’sSeparate Ethernet Network to connect zenon ® client PC’s to zenon ® server PC’sPossibility to merge both networks on a single Ethernet mediaPossibility to use optical ring networkNAPA can propose the solution that suits your topology requirements, with a wide range of managed and unmanaged Ethernet switches
10The SCADA LevelOur solution replaces Simatic® PCS7/505 with zenon® Supervisor.Hardware architecture will depend on your needs and can include:Single or redundant zenon® serversStandard zenon® clientsOptional Historian connection to external SQL® or Oracle® databaseOptional Web servers (possibly redundant)PLC communication to CTI CPU’s uses a dedicated CTI driver over Ethernet TCP/IP10
11The SCADA LevelCopa-Data is an Austrian company specialized in HMI and SCADA software. Its product, zenon®, is powerful, hardware independent, Windows®-based, stable over 3 decades and continuously improved with new exciting features, such as multi-touch.
12The SCADA Level Engineering You can develop projects in your own exact style, use available templates and intelligent wizards. Once created, you are able to reuse objects in other projects and keep an overview with the multi-project administration, also when working with a team.MaintenanceWell documented and offering version administration, you can quickly find your way around any project and also easily access projects and equipment remotely.Hot reloadThe Hot Reload enables changes to be made during a running operation, while your production keeps on running.ReportingReal time process views, historical trends, alarms and events, you will be informed of whatever is happening in as detailed a way as you wish. Starting with history of changes in engineering, up to effective reports in the runtime.
13The SCADA Level Recipes Complex recipes can be easily and securely modified even during the Runtime. A dedicated screen enables the user, to call up only the part that needs to be changed and adjust the necessary parameters directly in the screen.NetworkFull data security, maximum availability without downtimes and no loss of data is guaranteed. zenon® network technology with seamless redundancy and circular redundancy makes it possible. zenon® is impressive not just technically, but also economically.Securityzenon® is continually being adapted to modern safety standards. This provides stable and safe equipment running.Powerzenon® Logic is an integrated IEC soft-PLC which can run in your zenon® servers to process some piece of logic in interaction with zenon® SCADA. This would allow possible automation of your recipes to PLC in a logical sequence.
14The SCADA Level … AND MORE AND MORE OPTIONS: Remote Maintenance zenon® Message Control allows to send SMS or s to your maintenance people using a simple modem.Dual Screen and Multi-ScreenIt is easy to configure several screen on your zenon® interface in any arrangement.Extended Trend and ArchivingStore the data you need for how long you need.Web ServerUp to 10 (or more) simultaneous connections of your company network PC’s as zenon® Web Client using a web browser (Internet Explorer 8, Firefox, Safari or Chrome).Historian SQL ServerThis allows transparent evacuation of archive data into any SQL data base after a definable time. The connection to the original archives remains active. So all zenon® modules (Extended Trend Module, Report Generator...) can transparently access data evacuated in this way, e.g. display archive data as if they still were stored in the internal zenon® archive files.
15The SCADA Level APT Library with familiar Look & Feel Support for the APT library objectsConsistent look & feel of the faceplate libraryEasy customization of faceplates with standard editor15
16The SCADA Level APT Library with familiar Look & Feel Operator quickly becomes familiar using zenon® interface: minimum training of personnel required16
17The SCADA Level APT Library : Object Oriented Color conventions are centralized in palette for easy tuning to customer requirementsLarge standard library of devices to integrate and customize your APT library
18NAPA servicesNAPA International France and its partner network is able to provide you with complete turn-key migration services.With their combined experience of PCS7/505® and zenon®, our engineers provide the best migration approach: Using zenon® modern features while keeping a similar look and feel interface to minimize training of your operator and maintenance staff.NAPA International France also offer secure remote support contracts.
19CONCLUSIONNAPA International France and its partner network is able to provide you with the most cost effective migration solution of your complete process control system while drastically reducing risk compared to any other solution on the market :No replacement of your existing PLC hardwareNo reprogramming of your existing PLC programsOptimal migration from legacy proprietary technology to standard Ethernet TCP/IP networkModern, powerful, state-of-the-art SCADA system
20CONCLUSIONFurther extend the total life cycle of your initial investmentMinimized investment for several more decades
21NAPA INTERNATIONAL France 1545 Route Nationale 7 - Marina 7 06270 VILLENEUVE – LOUBET Support :Carlo Maris :Mario Riccardi :Technical questions :Commercial issues :and visit our web site at:21