1. Siemens Industry, Inc. Industry Automation
Overview Presentation for:
S Recent Developments and FW2 Innovations
© Siemens AG All rights reserved.
Page 1
Date
Date
Author
Author

2. S7-1200: Three Areas of Innovation
System Architecture
Unified hardware, HMI, networking and development software – eliminating barriers of interoperability between common automation devices
One Software - Common editor
Engineering Station - Instant On connections
Built-In Specialty Functions - Loop Tune, Motion, Etc.
Three Areas of Innovation
System Architecture
The system architecture is designed from the Inside Out not the Outside In. The combined design of the controller hardware, the HMI hardware and all firmware share a common set of intelligence with the Engineering Software eliminating traditional barriers of interoperability between common automation devices (Controllers, HMI, Networks). This unified system architecture was traditionally only available in larger, specialized or PC-Based control platforms NOT in the smaller PLC classes.
This Integrated Automation design provides: **Pointing to the hardware images across the top**
Auto-detection between multiple controllers with multiple HMIs without the need to maintain separate user programs for each. It can be one user program for the system, or libraries you assemble for a modular system.
No need to use separate stand along utilities (and maintain separate configurations) for PID Loop Tuning, Motion Control using PLC Open instructions. It’s all built-in the engineering software and included with the user program.
**Pointing to the software screen images to the left**
Step7 Basic is one engineering software for Logic, HMI and Networking with a Common Editor. All navigation, icons, and menus are consistent throughout its Views. Easy to learn and maintain. No other Micro or Nano PLC competitor can provide this.
**Pointing to the PG Engineering Station middle-bottom**
Step7 Basic provides Instant-On Connections over Ethernet to all supported devices on the network. It’s graphical and requires no configuration or multiple instances to connect to everything.
All user program documentation for the controller logic is stored in the CPU (symbols, network comments, descriptions, etc.) Offline program not required to see documentation, much easier and quicker maintenance
The result is a Common “Core Intelligence” for integrated automation in the Compact Controller class. Unique for the Micro or Nano PLC category
Common “Core Intelligence” for integrated automation
in the Compact Controller class

3. S7-1200: Three Areas of Innovation
Hardware Innovation
Integrated Ethernet, Analog I/O, Motion Control I/O, with Scalable Expansion – eliminating the need for additional hardware; reducing space and cost
Built-in
Ethernet
Removable
Double-Stack
Terminals
Up to 3 Specialty Modules Up to 8 Signal Module
1 Signal Board
Front panel Signal Board
SD Memory Card
2. Hardware Innovation
More built-in hardware functionality within the CPU than any other Siemens Micro PLC. Integrated Ethernet, Analog I/O, Motion Control I/O, & SD Memory interface.
– eliminating the need for additional hardware; reducing space and cost
**Pointing to CPU and Graphics along the bottom**
Significantly reduced width compared to other MicroPLCs, including the S (e.g. increasing an enclosure width by only 6-inchs can sometimes double its price)
Inputs on the top and Outputs on bottom is an efficient design with smaller gauge input wiring having longer runs to the top and shorter heavier gage loads on the bottom. More practical panel layout and lower wiring cost.
Full size 14AWG terminal blocks; many other MicroPLCs have barrier strip terminals and/or smaller block terminals, more difficult to wire
Durable industrial plastic with a nylon composite mix, not brittle ABS plastic that can break/crack easily like other Micro PLCs (AutomationDirect)
2AI channels are separate I/O points, not simply 2 configurable discrete points (loose no discrete points when using built-in 2AI channels)
Removable terminal blocks on both CPU and Signal Modules
Industrial grade metal RJ45 Ethernet port
Standard SD memory interface not a proprietary hardware design. Can insert SD memory into PG/PC and copy program without using an S CPU
Unique front panel signal board interface for 2-DI/2-DO signal board or 1-AO. Add I/O without increasing panel space.
**Pointing to the Fully Assembled System**
The hardware design combines the best of a classic Brick MicroPLC design with top/bottom terminals for easy wiring along with modular expansion of the I/O to the Right and Communication/Specialty Modules to the left. The provides an efficient panel layout with higher-current/inductive I/O loads on the right away from the communication signals on the left. Reduces the possibility of noise problems.
Resulting in Compatible interfaces for Easy Integration, Startup and Reduced Cost
Compatible interfaces for Easy Integration, Startup and Reduced Cost

4. S7-1200: Three Areas of Innovation
One Software – One User Program: Controller, HMI, Networking
I/O Config
Logic
HMI Config
Motion
PID Tuning
Networking
Central Navigation Portal
3. Software Innovation
The most significant break through for this product line is the Step 7 Basic programming software
The industry first One Software – One User Program for Controller, HMI, and Networking This type of integrated functionality is never been available in traditional Micro or Nano PLCs. Only commonly found in much larger controller classes, Specialized or PC-Based Control packages.
All configuration begins from the Central Navigation Portal. Easy to start and efficiently manage projects, no separate Icons for each Add-Ons
Common navigation layout for each editor, I/O Config, Logic, HMI Config, Motion, Networking, PID Tuning. Consistent navigation Easy to learn and remember
All editors are drag-drop interactive, all in the same instance. No need to save/close or import/export between them.
The New Step 7 Basic Provides An Integrated Automation development software specifically for the Compact Controller class
New Step 7 Basic: An Integrated Automation development software specifically for the Compact Controller class

5. S – Top 5 Selling Points
One Programming Software – One User Program for Logic, HMI, Networking - Reduced engineering time/cost, easier to maintain, easier to reuse.
Extensive Built-in hardware capabilities (Ethernet, Analog Inputs, Motion Control I/O, SD memory interface) - Reduced need for additional specialty modules, smaller footprint, lower cost
Complete program documentation downloaded to the CPU - Offline program not required to see documentation, easier maintenance
Best Performance/Price value $$ controller in its class - Includes Ethernet, Analog Inputs, Motion Control I/O, at no additional charge
Global product line – Worldwide approval and acceptance across the industry - Designed on S7 Core Technologies; future proof, sustainable, easy to standardize and benefit.
So lets conclude this Overview with the S Top 5 Selling Points
One Programming Software – One User Program for Logic, HMI, Networking - Reduced engineering time/cost, easier to maintain, easier to reuse. **No other competitor has anything near this in the traditional Micro or Nano PLC class**
Extensive Built-in hardware capabilities (Ethernet, Analog Inputs, Motion Control I/O, SD memory interface) - Reduced need for additional specialty modules, smaller footprint, lower cost **Siemens and Rockwell are by far and away the two suppliers providing this much built-in capability; Siemens at a better price/value**
Complete program documentation downloaded to the CPU - Offline program not required to see documentation, easier maintenance **Huge advantage for maintaining and debugging programs***
Best Performance/Price value $$ controller in its class - Includes Ethernet, Analog Inputs, Motion Control I/O, at no additional charge **The S is very competitive at List Price, but we instantly become price advantage when a competitor adds a specialty module for a function already included in the S CPU**
Global product line – Worldwide approval and acceptance across the industry - Designed on S7 Core Technologies; future proof, sustainable, easy to standardize and benefit.
**Global PLC leader, best world-wide support available in the industry***

6. SIMATIC S7-1200 Compact Controller
Modular space-saving controller for small automation systems that require either simple or advanced functionality for logic, HMI and networking.
Applicable for stand-alone simple automation systems, or networked systems, systems that require one or more HMIs, or even advanced functionality for small motion control systems, small process systems and even SCADA control nodes. With more small automation systems requiring an HMI, network connectivity, and advanced functionality the S provides these capabilities within its integrated architecture where traditional Micro PLCs and HMI products don’t. This is accomplished through the design of:
Compact Controller, HMI, Networking in One Software
Compact Controller, HMI, Networking in One Software

7. SIMATIC S7-1200
SIMATIC S7-1200
Limitations & Updates

8. S7-1200 V10.5 Capabilities… Feature V10.5
High-Density Analog I/O modules
Dec 2009
Temperature (RTD/Thermocouple) modules
Jul 2010
AC-Inputs NO
, Web Server
PROFIBUS Master / Slave
Every download erases all data “Cold Start”
Data Logging to a load memory (.CSV Format)
Text Display (TD) compatibility
Modbus TCP Library
S Command Table (BMC)
Structured Control Language (SCL)
Bumpless Runtime Edits
ASi, SIWAREX modules
Recipes
FTP
When compared to the S first release, here are the changes in the S at 2nd Release.

9. S7-1200 V10.5 Capabilities… + V11 Launch… +Roadmap
Feature
V10.5
Roadmap
High-Density Analog I/O modules
Dec 2009
…more
Temperature (RTD/Thermocouple) modules
Jul 2010
AC-Inputs NO
V11
, Web Server
PROFIBUS Master / Slave
Every download erases all data “Cold Start”
Data Logging to a load memory (.CSV Format)
Text Display (TD) compatibility
Modbus TCP Library
V11 SP1
S Command Table (BMC)
Structured Control Language (SCL)
V11 SP2
Bumpless Runtime Edits
ASi, SIWAREX modules
V12
Recipes
FTP
V13
When compared to the S first release, here are the changes in the S at 2nd Release.

10. V10.5 Development Highlights… High Density Analog I/O Modules
High Density Analog Modules
Analog Input module SM1231
8 x AI
Resolution: 13 bit
Width: 45mm
Analog Output Module SM1232
4 x AO
Resolution: 14 bit

11. V10.5 Development Highlights… 4 Channel Temperature Modules
RTD / TC Input Modules
RTD module SM1231 RTD
4 AI
Resolution: 15 bits + sign
Width: 45mm
TC Module SM1231TC
…more options with V11…!

12. V10.5 Development Highlights… 6 x New digital signal boards – 200kHz
6x New Signal Boards add the ability to…
…add additional DC I/O to the CPU without changing the overall dimensions
…add 2 Pulse Output channels on Relay Output CPU models using either PTO or PWM requirements
…have additional High Speed Counters (HSCs) on the smaller CPUs (1211C, 1212C)
…implement HSCs up to 200kHz (single phase) and 160kHz (quadrature phase)
SB 1221 DC 200kHz, 4x 5VDC input 200kHz
SB 1222 DC 200kHz, 4x 5VDC output 200kHz
SB 1223 DC 200kHz, 2x 5VDC input 200kHz / 2x 5VDC output 200kHz
SB 1221 DC 200kHz, 4x 24VDC input 200kHz
SB 1222 DC 200kHz, 4x 24VDC output 200kHz
SB 1223 DC 200kHz, 2x 24VDC input 200kHz / 2x 24VDC output 200kHz

13. V10.5 Development Highlights… Signal Module Expansion Cable
Scalable and Flexible Design
With the 2 meter Signal Module Expansion Cable, it is possible to mount the CPU and Signal Modules on two separate rows.
- Reduces enclosure footprint.

14. V11 Innovations… Industrial Communication
GPRS
Point-to-Point, USS, Modbus RTU
… to satisfy all your networking requirements

15. V11 Innovations… Industrial Communication
Open communication at every level
The S provides a variety of communication options to satisfy all your networking requirements.
PROFINET
PROFIBUS
Point-to-Point (PtP) Communication
Universal Serial Interface (USS)
Modbus RTU
Modbus TCP/IP
Telecontrol Communication
Additions for V11 noted in Bold Blue

16. V11 Innovations… PROFINET
PROFINET communication
The S CPU can communicate…
with a programming device
with HMI devices
Using the Open user communication and Distributed I/O instructions, the S CPU can communicate…
with other S7 CPUs
with PROFINET I/O devices (e.g. ET 200 and SINAMICS)
with other PROFINET CPU devices using Basic Services (messaging)
and with devices using standard TCP communications protocols - TCP, ISO on TCP and UDP
The S now has PROFINET I/O Controller and PROFINET Messaging Support. **Firmware update required to V2.xx**
**No Hardware Update is required**
PROFINET

17. V11 Roadmap… PROFINET PROFINET communication
The PROFINET interface on the S CPU supports the following simultaneous communication connections:
3 connections for HMI to CPU communication
1 connection for programming device to CPU communication
8 connections to TCP Open Comm.
8 connections for active communication using the open user communication and distributed I/O instructions
3 connections for passive communication using the S7 communication instructions

18. V11 Innovations… PROFIBUS
PROFIBUS communication
Together with the PROFIBUS Master and Slave communication modules, the S CPUs supports the PROFIBUS communication standard.
Communication Modules
CM PROFIBUS Slave
CM PROFIBUS Master
PROFIBUS Communication
1 x 9-pin D-sub female connector

19. V11 Innovations… PROFIBUS
PROFIBUS DP Master
The S PROFIBUS Master CM communication module supports the following simultaneous communication connections:
3 connections for HMI to CPU communication
1 connection for programming device to CPU communication
16 connections to PROFIBUS slaves using the distributed I/O instructions (i.e ET 200 and SINAMICS) 1
3 connections for passive communication using the S7 communication instructions
PROFIBUS DP
1 the hardware configuration must be initially downloaded with the Step7 User program using the integrated PROFINET interface or a SIMATIC Memory Card

20. V11 Innovations… PROFIBUS
PROFIBUS DP Slave
With the PROFIBUS DP Slave communication module CM , the S can communicate as an intelligent DP slave with any PROFIBUS DP master.
PROFINET
PROFIBUS DP

21. V11 Innovations… Communication resources S7-1200
ET200S
S7-1200
PROFINET Controller
PROFIBUS Master/Slave
ET200S
S7-1200
PROFINET
PROFIBUS
8 Open Ethernet Comm. (T-Blocks)
8 PROFINET IO devices
16 slave connections 1
PG connection
(STEP 7 Basic) 3
OP connections
(Panels, SCADA, etc.)
S7-connections
(with PROFIBUS Master module)

22. V11 Innovations… Modbus Updates
Modbus RTU and TCP communication
Together with the Modbus instructions the S can communicate as a Modbus master or slave with devices which support the Modbus RTU and Modbus TCP protocols.
The Modbus instructions can be used to communicate with multiple devices through either the CM 1241 RS232 or the CM 1241 RS485 serial communication modules for Modbus RTU, or using the built-in Ethernet port for Modbus TCP (libraries in SP1).
PROFINET
Modbus RTU or TCP

23. 1 x SMA antenna connector 1 x SIM card slot
V11 Roadmap… GPRS
Telecontrol communication
Together with the GPRS communication processor, the S CPU supports simple telecontrol applications for monitoring and control of distributed stations using general packet radio service (GPRS).
Communication Processor
CP GPRS
GPRS Communication
1 x SMA antenna connector 1 x SIM card slot

24. V11 Roadmap… GPRS Telecontrol communication
With the GPRS communication processor CP , the S can remotely communicate…
with the central control station
with other remote stations
with mobile devices (SMS)
with a programming device (Teleservice)
and with other communication partners using open user communication based on UDP

25. V11 Roadmap… High Density Temperature Modules, RTD / TC
Signal Modules
SM 1231 RTD
Analog Input
AI 8 x RTD x 16 Bit Types: Platinum (Pt), Copper (Cu), Nickel (Ni & LG-Ni) or Resistance
SM 1231 TC
AI 8 x TC x 16 Bit Types: J, K, T, E, R&S, N, C, TXK/XK(L) Voltage range: ± 80 mV
8x TC
8x RTD

26. V11 Roadmap… 120/230 VAC Input Module!
Signal Modules
SM 1223 AC/RLY
Digital Input / Output
DI 8 x 120/230 V AC DO 8 x RLY 30 V DC / 250 V AC 2 A

27. V11 Roadmap… Communication Board
Communication Signal Board
With the Communication Signal Board, you can cost effectively “customize” the CPU with additional functionality without affecting the amount of panel space required.
The Communication Board provides an additional RS485 communication interface
Communication Boards
CB 1241 RS485
Serial Communication
1 x 6 terminal screw connector

28. V11 Roadmap… New Analog / TC / RTD Signal Modules
Signal Boards
SB 1231 AI
SB 1231 RTD
SB 1231 TC
Analog Input
AI 1 x 12 Bit ± 10 V DC, ± 5 V DC, ± 2.5 V DC or mA
AI 1 x RTD x 16 Bit Type: Platinum (Pt)
AI 1 x TC x 16 Bit Types: J, K Voltage range: ± 80 mV

29. V11 Roadmap… The KP300 Basic – Next generation of text display
KP300 Basic Mono PN:
Panel inside the Basic Line
Key Panel (= KP)
Profinet interface
Basic Line functionality
High resolution Graphic display 3,6“
(240 X 80 Pixels : Dot 0,35 mm²)
Free selectable color LED-backlight (white, green, red, yellow)
The customer can select the color he wants to use as standard backlight color
These colors can be assigned to alarm Classes (system, users*)
Numeric Keypad with new intuitive alphanumerical entry (Cell phone)
WinCC Basic V11.0
Target markets
Text displays and Graphic displays <4“ esp. for S7-1200
Successor of TDs (TD100C, 200/C, 400C series, OP 73, OP 73micro)
*available with WinCC V12.0

30. V11 Support… New Instructions and Software Features
Calculate Block
Simple Math Expressions
CALC block – parenthetical math tool
Competes with Rockwell “Compute” box
Fixed Cold Start on Download
No “Cold Start” by default on download
Existing data values are unchanged after download
Support in firmware after 1.02

31. V11 Support… New Instructions and Software Features
Implicit Data Type Convertion
Automatic conversion of data types to match the Output (i.e. INT to Real)
Available on all Math instructions
Separate data type conversion instructions not necessary
INT
Real
ADD
Automatic conversion
Automatic conversion

32. V11 Support… New Instructions and Software Features
Indirect addressing directly in LAD and FBD
Write and Read to an array in LAD and FBD directly
Separate FieldWrite and FieldRead instructions not necessary
Brackets [“..”] signifies indirect address
Format: Data block.variable [„control_variable“]
This may be in the same release as SCL, which does not look like it will be in the initial release. At this time, we are not 100% sure.
Example:
“Field_Data”.Numbers[“i”]
i := INT (MW10)

33. V11 Roadmap… Integrated Technology and Diagnostics
PID control
For simple process control
Tools for configuration and commissioning are provided within the STEP 7 Basic engineering system for the “PID controller” technological object
PID instructions are used in the user program to configure PID controllers with both manual and self-tuning capabilities
The PID compact instruction is used for regulating the duty cycle of a solid-state contactor or the speed of an inverter
The new PID 3-Step instruction is used for regulating the position of a valve or actuator

34. V11 Roadmap… Integrated Technology and Diagnostics
3-step controller – PID_3Step 1 -1
70°C
20°C
50°C
Set point: temperature
Pot - +
Sensor: temperature
Sensor: lower and upper limit
Actuator: Open and Close
Open
Off
Close
more
off
less
forwards
backwards

35. V11 Roadmap… Integrated Technology and Diagnostics
Data Logging
For storing run-time data values in continuous log files
DataLog instructions are used in the user program to create the data log files.
The data log files are stored in CPU flash memory (load memory) and the data is organized in standard CSV format. *configurable SD memory card storage for data beyond load memory.
It is possible to copy the data log files from the CPU memory using the built-in Web server or by removing the memory card and inserting it into a standard SD (Secure Digital) slot on a PC.

36. V11 Roadmap… Integrated Technology and Diagnostics
Web server
For accessing information about the CPU and process data within the CPU
A Standard Web page is included that can be accessed from a PC using any Web browser.
Support is provided for creating user-defined Web pages that can access CPU data. The development of these pages can be done using standard HTML authoring tools.

37. V11 Support… New Instructions and Software Features
SCL Programming (coming in SP2)
Complete SCL language support
Embed complex algorithms within a PLC program
Complete Indirect Addressing within an array capability
Text based language support for the S (no STL planned)
Migrate high-level C/C++/C# to SCL for usage in a PLC
Full library deployment and security features

38. V11 Roadmap… FW and SW compatibility
TIA Portal
V10.5
V11
S with FW V1 or V2
Monitoring and upload only with TIA Portal version, the download to S was performed with
Monitoring and upload of S includes complete symbolic which was parameterized
TIA Portal V11 supports using global constants in S with FW V1 and V2

39. SIMATIC S7-1200 Starter Kit S7-1200 Starter Kit 6ES7212-1BD31-4YB0
$440
SIMATIC CPU 1212C AC/DC/RLY FW2
SIM 1274 – 8 position Digital Input Simulator
SIMATIC IE TP Cord 2m, Screwdriver, TANOS case
SIMATIC STEP 7 Basic V11
S System Manual CD & Getting Started Guide CD
S KP300 Starter Kit
6AV HA01-3AA1
$475
KP300 Basic mono PN
S KTP400 Starter Kit
6AV AA01-3AA1
$520
KTP400 Basic mono PN
S KTP600 Starter Kit
6AV DA01-3AA1
$835
KTP600 Basic color PN

40. SIMATIC S7-1200 Thank you for your attention! Brian Shebs
Product Manager, Micro-controllers
Siemens Industry, Inc.
5300 Triangle Parkway
Norcross, GA 30092
Phone: (770)