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AS-i, The Simplest Automation Networking Solution Dated: 10/30/2008.

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Presentation on theme: "AS-i, The Simplest Automation Networking Solution Dated: 10/30/2008."— Presentation transcript:

1 AS-i, The Simplest Automation Networking Solution Dated: 10/30/2008

2  Actuator Sensor interface (AS-i) is a simple wire reduction system  Easily replaces point to point wiring and complements existing higher level bus systems  Reduces wiring and eliminates multiple termination points  Connects inputs and outputs via a single two wire flat cable  Easy to install and commission What is AS-i?

3 AS-i vs. Point-to-Point Wiring

4 Point-To-Point Wiring  Each bit of data needs its own wire.  Power is run separately (more wires).  Additional I/O points require additional PLC I/O cards.  Additional PLC I/O cards may require the use of a larger PLC rack or multiple racks.

5  Smaller PLC rack.  Smaller enclosures.  Less wire.  Standardized patch cables.  Potential to eliminate J-boxes.  Simpler documentation.  Less commissioning time. Less Material & Labor

6  One cable for many bits of data.  One master replaces many PLC I/O cards = less wiring.  Quick disconnect at modules vs. point-to-point terminations.  I/O modules connect easily to the bus via insulation displacement connectors (IDC). Simple Installation & Expansion

7  Modules connect easily to the bus via insulation displacement connections (IDC).  Mechanically coded flat cable - AS-i and additional power supply  Insulation displacement connectors - simple & safe - protection class up to IP67, - cables reseals up to IP65 Simple Installation & Expansion AS-Interface electro-mechanics piercing connectors mechanical coded flat cable

8  Less wire means less opportunity for error, less places to look for errors.  Communication errors are captured by the master.  Indicating lights on modules and masters communicate system and module status. Easier Troubleshooting

9 Reducing overall machine cost Wiring Labor CostX Wire labeling CostX Machine Assembly Labor CostsX Machine Testing Labor CostX Machine Disassemble CostX Shipping CostX Customer Site Start up/ Commisioning LaborX Travel CostX Time = Money AS-i can reduce up to 50% of the overall machine cost

10 AS-i Installation

11

12 Overview of AS-i system components

13 AS-i Components

14  100 meters max. length per segment.  With repeaters up to 300M  AS-i transmits only 4 data bits per message.  Single two wire unshielded cable carries input power and communication AS-i Specifications  Up to 62 node addresses per network  248 inputs and 248 outputs  Auto Address replacement  Topology free network  Max. of up to 10ms response time

15 Two methods to connect AS-i to your existing platform Method 1: Direct PLC connection  Fits into standard card slot in a PLC rack  Replaces traditional I/O cards  I/O are mapped directly to I/O tables  Programmed and configured through standard PLC software  No 3 rd party software needed  Available for most PLC platforms Control Integration

16 Two methods to connect AS-i to your existing platform Method 2: Complements current fieldbus networks  Gateway becomes a single node on the fieldbus network, up to 992 I/O points per gateway  Reduces the price per point for connecting sensors and actuators  Available for DeviceNet, Profibus, Ethernet /IP, Modbus TCP, and CanOpen Control Integration

17 ifm Controller-e gateway Large Integrated Display Connection to Fieldbus (Ethernet IP connection shown) Diagnostic LEDs AS-i and 24 VDC connections

18 After selecting the platform, pick an AS-i power supply  An integral and required part of an AS-i system  Specialty 30 VDC power supply use to couple the master data for transmission over the AS-i cable  2.8, 4 and 8 Amp versions available  Provides power to all input devices and modules on the system AS-i power supply

19 SmartLine Compact New ClassicLine Airbox ProcessLine Cabinet PCB Family of I/O modules Choosing the correct I/O module to fit your application

20  Up to 4 inputs and 4 outputs  Analog inputs/outputs available in 4-20mA or 0-10V  Solid-state outputs protected against short circuits and reverse polarity  Integrated addressing port  Inputs to be supplied either by the AS-i network or 24 VDC externally  Relay outputs versions available; rated up to 230 V  LED indication for short circuit and power  DIN rail mount  Connection via removable screw terminals, Combicons Control Cabinet Modules

21  Mounting technology does not require tools for installation  Three directions of rotation for flat cable  DIN rail mount  Up to 4 inputs and 4 outputs  Up to 2 analog (4-20mA) inputs  1 or 2 amp rated outputs available  Digital inputs and outputs with LEDs for status indication  Integrated addressing port allows setup while connected New ClassicLine Field Modules

22  Mounting technology does not require tools for installation  Three directions of rotation for flat cable  DIN rail mount  Up to 4 inputs per Pneumatic module  Different valve types include 3/2, 5/2, 5/3 way  Digital inputs and outputs with LEDs for status indication  Integrated addressing port allows setup while connected New ClassicLine Airbox Modules

23  Low profile design  Up to 4 inputs and 4 outputs per module  Fully potted units holds up to harsh environments  Increase resistance to shock and vibration  High amperage outputs rated for 2 amps  Digital inputs and outputs with LEDs for status indication  Module base included Compact Modules

24  IP69K protection rating  Up to 4 inputs and 3 outputs  Up to 4 analog (4-20mA) inputs  Quick mounting with only one screw  Full 316 Stainless Steel housing  Ecolab tested to resistance to common cleaning agents found in the food industries ProcessLine Modules

25 Benefits to Equipment builders  Reduces engineering time  Reduces BOM cost  Easy commissioning for new machines  Easy trouble shooting  No additional software

26 Benefits to End Users  Reduces maintenance cost  Easy troubleshooting  Easy expansion of existing systems in house  Training seminars offered by ifm efector

27 Complete sensor solution provider ifm can also provide your sensing component and cable needs Proximity sensorsPhotoelectric CablesPressure Flow Temperature


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