Presentation on theme: "NEW CITY OF BOMBAY MFG. MILLS AURANGABAD TEXTILE MILLS"— Presentation transcript:
1 NEW CITY OF BOMBAY MFG. MILLS AURANGABAD TEXTILE MILLS PRESENTATIONNEW CITY OF BOMBAY MFG. MILLSAURANGABAD TEXTILE MILLS
2 AGENDA INTRODUCTION OF NATIONAL TEXTILE CORPORATION LTD. NEW CITY OF BOMBAY MFG. MILLS.AURANGABAD TEXTILE MILLS.JOINT VENTURE OF ALOK AND NTC.FEATURES OF JOINT VENTURE .INTRODUCTION OF ALOK IND LTD.ADVANTAGES FROM JOINT VENTURE.
3 National Textile Corporation (NTC) The National Textile Corporation Limited (NTC) is a Central Public Sector Enterprise under the Ministry of Textiles which was incorporated in April 1968 for managing the affairs of sick textile undertakings, in the private sector, taken over by the Government.VISIONTo be a world class eco-friendly integrated textile company, catering primarily to the clothing needs of the nation through innovate ideas and technology.MISSIONBrand to be the Nation’s Clothier, be a National player providing1. Clothing solutions to Nations masses2. Opportunity for the Nations people to identify themselves with a national
4 National Textile Corporation (NTC) 119 mills controlled by NTC Ltd with the help of 9 subsidiary CorporationsNTC is to modernize/set up 24 mills by itself through generation of funds fromthe sale of its surplus assets.NTC has so far closed 77 mills and has transferred 2 mills in the State ofPuducherry to the State Government of Puducherry.16 mills are to be revived through Joint Venture route.
5 PRODUCTION CAPACITIES With 21 No of Working Mills NTC has Below Production capacities.Spinning –Total No of Spindles lakhs ,Total Production ( Year 2010 ) - Yarn lakhs KGSale Value - Rs.402 croreWeaving Capacities –Total No. Of Looms – 338.Total Production Lakh Mtrs .Sale Value - Rs.76 crores .Export - Rs. 631 lacs ( Year )Rs Crores ( During April-Dec )Target Turnover is Rs.683 crores. ( about to Reach. )NTC group has 9129 employees in its units.
6 National Textile Corporation (NTC) Cont.. Steps being taken to make the loss making units to profit making :-Improvement in utilization,improvement in Productivity,Production of value added products,Improvement of quality,Implementation of work load agreements,Power purchase agreement,Engagement of women workers etc.
8 NEW CITY OF BOMBAY MANUFACTURING MILLS AURANGABAD TEXTILES &APPAREL PARKS LTDNEW CITY OF BOMBAY MANUFACTURING MILLS
9 Aurangabad Textiles and Apparel Parks Ltd Aurangabad Textiles and Apparel Parks Ltd. (ATAPL) and New City of Bombay Manufacturing Mills are the subsidiary of National Textile Corporation Limited a Central Government undertaking.Both the companies have set up modern garments unit with state of the art machines with a view to expand up to 500 machines, for manufacturing of woven and knitted garments with an installed capacity of 3.0 mn. pcs p.a.
10 LIST OF PRESENT MACHINERIES Sr. No.DescriptionNumber of MachinesAurangabad Textiles & Apparel Parks LimitedNew City of Bombay Manufacturing Mills1Stitching Machines1031002Allied Machines40203Cutting Machines47Capacity up to 500 Machines is under Planning and implementation.
11 KEY SUCCESS FACTORSAbility to deliver Customized Products on Best competitive prices.Specialized in Institutional and Work wear Garments.Flexibility in production.Ability to do customization i.e. Logos , embroidery etc.Ability to do specialty finishes and fabrics. Handle different fibers etc , Fireretardant, anti static etc.On line Quality Control during Cutting , Stitching and Final Finish.Final Inspection to deliver the Perfect Quality.
12 VALUED CUSTOMERS’ LABEL DELHI TRANSPORT CORPORATION LTD.KRAZY KATSQSOSTINMILLETA INTERNATIONAL LTD. CZECHGRABAL IMPEX UK LTD.URANID LTD.Andhra Pradesh Govt. School Uniform ( Under Negotiation )Aganwadi Centre , Andhra Pradesh Govt. , workers Uniform ( Under Negotiation )
20 JOINT VENTURE NEW CITY OF BOMBAY MFG. MILLS It was decided to modernize 16 mills through JV route by inducting private partners with NTC stake of 51%.NTC has not transferred the ownership of the land in the arrangement but is only giving a right to use of the land to the Joint Venture Companies (JVC) in which NTC is the major shareholder with 51% stake with 5 out of 8 directors on the Board of JVC.In pursuance to the GOM decision dated NTC has finalized 3 parties namely M/s Alok Industries, M/s Pantaloon Retail India Ltd (consortium) and M/s Bhasker Industries Ltd (consortium) for 5 mills to be revived and run through Joint Venture .NTC and ALOK industries LTD had Joint Ventured for 2 sick NTC units :NEW CITY OF BOMBAY MFG. MILLS2. AURANGABAD TEXTILE MILLS
22 Objectives of Joint venture Revival and modernization of textile Mill.Convert and manage this as a profitable business unithereby generating employment in the process.Create infrastructure facilities on the surplus land, preferablytextile related or other as permissibly by the local rules.
23 Features of Joint Venture No cash investment by NTC.Entire cash investment of Rs Crores to be brought in by Alok.Alok responsible for implementing Business plan.Alok to have full operational control though a nominated chiefExecutive officer.
25 ALOK VISION ALOK MISSION To be the world’s best integrated textile solutions enterprise with leadership position across products and markets, exceeding customer & stakeholder expectationsALOK MISSIONWE WILL:Be a knowledge leader & an innovator in our businessesMaximize people development initiativesOptimize use of all resourcesBecome a process driven organizationExceed compliance and global quality standardsActively explore potential market & productsOffer innovative, customized and value added services to our customersBe an ethical, transparent and responsible global organization25
26 ALOK INDUSTRIES LTDVertically Integrated Textile Company both in cotton and polyesterSales of Rs. 2, crores and PAT of Rs crores in FY 2009Export of Rs. 1, crores in FY 2009State of the art manufacturing facilities with Integrated Management System CertificationTwo decades of providing wide range of quality textile products
27 MILESTONES 1986 : Incorporation of the Company. 1993 :Becomes a public limited company with a Rs. 4.5 crore IPO1995 :Sets up financial and technical collaboration with Grabal, Albert Grabher GmbH & Co of Austria to make embroidered products through a joint venture company, Grabal Alok Impex Ltd.2003 : Export Trading House status granted2004 : Turnover surpasses Rs. 1,000 crore2006 :Texprocil silver trophy awarded for second highest export in manufacturer exporter – made ups category.2007 :ISO 9001:2000 certification obtainedOrganic cotton contract farming commencedGold Trophy for best export performance to ‘Focus LAC’ countries awarded by S R T E Promotion CouncilAwarded Silver trophy for highest fabric exports and Bronze trophy for highest made ups export2008 :Turnover crosses Rs. 2,000 croreExports crosses Rs. 1,000 croreJoint venture with National Textile Corporation (NTC) to develop, revive New City Mills, Mumbai and Aurangabad Textile Mills, Aurangabad formedAwards from TEXPROCIL for , Gold Trophy for highest exports of bleached/yarn dyed/ printed fabrics and Silver Trophy for highest export of made ups ,Bronze Trophy for highest global exports , Special achievement award for exports in fabricsAwarded Outstanding Exporter of the Year – Textiles at the International Trade Awards ; presented by DHL CNBC TV 18 and powered by ICRA
28 MANUFACTURING CAPACITIES DivisionsUnitsCurrent Capacities( PER YEAR )Capacities Post ExpansionMarket PositionSPINNINGTons(No Of Spindles)58500(3,00,096)76460(4,11,840)Largest at Single Location in IndiaAPPAREL FABRICSProcessing WovenMn. Mtrs105126.0Largest PlayerWeaving93120.0Knits18,20025000HOME TEXTILESProcessing82.5100.0068Terry Towels6,70014,000Top 5 PlayerGARMENTSMn. Pcs.22.0Top 15 PlayerEmbroideryStitches32 BillionPolyester (POY)2,00,0004,00,000Top 3 Player
29 SPINNING We have a total of 300096 spindles and 5424 Rotors capacity. In house yarn QA dept where we ensure that the yarn which we use for weaving is up to mark in terms of quality, perfections.Yarn Count range for in house consumption includes 6’s to 80’s.For special requirements where we have to procure yarn from outside weensure doing it with a reliable and recognized yarn supplier.
30 R & D AND TESTINGAt Alok, product quality is of paramount importance; it is also one of the reasons why our products have gained acceptance across seventy countries and some of the world's most demanding customers. To ensure that our products conform to the highest quality specifications, we have set up a number of laboratories at our plants, with state-of-the-art testing equipment.SPINNING TESTING EQUIPMENTS :HVI Spectrum,AFIS PRO,USTER TESTER 5,USTER CLASSIMAT QUANTUM,USTER TENSOJET,USTER AUTOSORTER 5,CSP TESTER
31 WEAVING State of art machines for sizing, warping operations. It includes the direct & sectional warping machines for solid and yarn dyed fabrics. We take machines from the likes of Benninger, Prashant Gammatex.State of art looms from:Picanols with leno attachments able to give variable differentselvedges effectToyodaSulzerVarious weaving mechanisms available:Plain weaveDobbyJacquardRapierTotal No of Looms –754 – Wider width876 – Normal Width.
32 R & D AND TESTING ( PROCESSING ) Two laboratories at Vapi are designed for testing home furnishing fabrics and apparel fabrics, as well as knits fabrics. The equipments installed in these laboratories are from world leaders such as Mathis, James H. Heal, U.K., Whirlpool, IFB etc. Colour measurement is conducted through Datacolour 600 plus CT machines, Colour Eye 7000 A from Grateg Macbeth, USA and a 3-auto colour dispensing system from Datacolour.
33 PROCESSINGThis is the most important operation before the fabric finally goes in to the market. Herewe do value addition to it by adding effects, like producing various colors, finishes, prints.We have latest state of art ranges to ensure that we do maximum what market demands.3 Continuous Processing Lines from Benninger, Monforts, Kuster , Reggianni.1 Batch wise Proceesing Line from Kusters,Airoli, Biancalani.Yarn Dyeing from Fongs Tonns PerAnnum
34 DYEINGProducing consistent shade quality is a big issue today when the volumes are big. We have installed continuous ranges to ensure that we offer our customers more trusted, reliable supplies of textiles.We are capable of producing 328,000 meters finished fabric per day.We can dye cotton, polyester with reactive, vat, disperse class of dyes to achieve various standards. We also have batch facilities to dye specialty fabric, involving nylon, acrylic based fabrics.We have latest state of art ranges to ensure that we do maximum what market demands. Bulk machine includes Benninger Pretreatment , mercerizing ranges.Dyeing ranges include Kusters padder to get maximum consistency across the width of the fabric, We have Monforts, Benninger continuous dyeing machines.We have a well equipped laboratory to support all bulk functions. It contains sample dyeing machines from Mathis to ensure maximum shade repetition in bulk.We have a full fledged QA department to ensure that only conforming goods goes to customer.
35 PRINITINGWe have Rotary screen printing, Flat bed printing facilities available with us. We are having 2,12 color rotary machine available with us.Various style of prints done by us:- Discharge- Resist- Blotch printWe do reactive, procion, vat, disperse, pigment prints.We have latest state of art ranges to ensure that we do maximum what market demands.
36 GARMENTSAlok industries can produce 22 Mn Pcs garments per Year and 3100 Stitching Machines from Juki , Pegusus , Eastman Etc
37 CertificationsISO CertificationsThe company is now accredited with Integrated Management System (IMS). There are 4 certificates under this system:ISO 9001: 2000 – Quality Management SystemISO 14001:2004 – Environmental Management SystemOHSAS 18001: 2007 – Occupational Health & Safety Assessment SystemSA 8000: 2008 – Social AccountabilityEco - CertificationsAlok is the first Indian Textile company to have been awarded all three certifications for its eco-friendly products as underEU Flower – the eco-certificate from European UnionKRAV certification for organic productsSWAN certification – a Nordic eco-labelling certificationOther CertificationsOEKO-TEX Standard 100% Cotton, PolyesterSupima Trade Mark CertificationFair Trade Standard (Cotton) Certification, GermanEco-Cert - Trading and Exportation CertificateGOTS – Processing of fibres from certified organic agriculture.OE100 Standards of the Organic Exchange
38 Corporate Social Responsibility (CSR) CSR is an integral part of Alok - some of the CSR initiatives includesEmployment to tribal women on weaving looms and garment/made up stitching machines after intensive training and orientationPrivate Public Partnership with Silvassa Admnistration for converting the Government owned Industrial Training Institute into a centre of excellenceBest in class ETP system for primary, secondary and tertiary treatment of effluents. Reverse Osmosis plant to optimize water conservationProposal to set up a 50 bed hospital at Silvassa with a portion set aside for charitable purposeConstruction of tar roads in adjoining villages and renovation of bus shelters and police stations.“Green Zones” around all facilities and planting of saplings to conserve ecological balanceParticipation in Mid Day Meal schemesPlants certified for ISO 9001, ISO 14001, SA 8000 and OHSAS 18001Proposal to set up a CBSE Board School at Silvassa
47 ADVANTAGES FROM JOINT VENTURE Opportunity to gain new capacities and expertise.Improved production and Marketing strategies in terms of volumebusiness and Price competitiveness.Opportunity to related businesses or new geographic markets andgain new technological knowledge.Better New Product Development activities .Better Credibility for faster and timely Deliveries with expandedcapacities .Access Larger Markets.