1. NEW CITY OF BOMBAY MFG. MILLS AURANGABAD TEXTILE MILLS
PRESENTATION
NEW CITY OF BOMBAY MFG. MILLS
AURANGABAD TEXTILE MILLS

2. AGENDA INTRODUCTION OF NATIONAL TEXTILE CORPORATION LTD.
NEW CITY OF BOMBAY MFG. MILLS.
AURANGABAD TEXTILE MILLS.
JOINT VENTURE OF ALOK AND NTC.
FEATURES OF JOINT VENTURE .
INTRODUCTION OF ALOK IND LTD.
ADVANTAGES FROM JOINT VENTURE.

3. National Textile Corporation (NTC)
The National Textile Corporation Limited (NTC) is a Central Public Sector Enterprise under the Ministry of Textiles which was incorporated in April 1968 for managing the affairs of sick textile undertakings, in the private sector, taken over by the Government.
VISION
To be a world class eco-friendly integrated textile company, catering primarily to the clothing needs of the nation through innovate ideas and technology.
MISSION
Brand to be the Nation’s Clothier, be a National player providing
1. Clothing solutions to Nations masses
2. Opportunity for the Nations  people to identify themselves with a national

4. National Textile Corporation (NTC)
119 mills controlled by NTC Ltd with the help of 9 subsidiary Corporations
NTC is to modernize/set up 24 mills by itself through generation of funds from
the sale of its surplus assets.
NTC has so far closed 77 mills and has transferred 2 mills in the State of
Puducherry to the State Government of Puducherry.
16 mills are to be revived through Joint Venture route.

5. PRODUCTION CAPACITIES
With 21 No of Working Mills NTC has Below Production capacities.
Spinning –
Total No of Spindles lakhs ,
Total Production ( Year 2010 ) - Yarn lakhs KG
Sale Value - Rs.402 crore
Weaving Capacities –
Total No. Of Looms – 338.
Total Production Lakh Mtrs .
Sale Value - Rs.76 crores .
Export - Rs. 631 lacs ( Year )
Rs Crores ( During April-Dec )
Target Turnover is Rs.683 crores. ( about to Reach. )
NTC group has 9129 employees in its units.

6. National Textile Corporation (NTC) Cont..
Steps being taken to make the loss making units to profit making :-
Improvement in utilization,
improvement in Productivity,
Production of value added products,
Improvement of quality,
Implementation of work load agreements,
Power purchase agreement,
Engagement of women workers etc.

8. NEW CITY OF BOMBAY MANUFACTURING MILLS
AURANGABAD TEXTILES &
APPAREL PARKS LTD
NEW CITY OF BOMBAY MANUFACTURING MILLS

9. Aurangabad Textiles and Apparel Parks Ltd
Aurangabad Textiles and Apparel Parks Ltd. (ATAPL) and New City of Bombay Manufacturing Mills are the subsidiary of National Textile Corporation Limited a Central Government undertaking.
Both the companies have set up modern garments unit with state of the art machines with a view to expand up to 500 machines, for manufacturing of woven and knitted garments with an installed capacity of 3.0 mn. pcs p.a.

10. LIST OF PRESENT MACHINERIES
Sr. No.
Description
Number of Machines
Aurangabad Textiles & Apparel Parks Limited
New City of Bombay Manufacturing Mills 1
Stitching Machines
103
100 2
Allied Machines 40 20 3
Cutting Machines 4 7
Capacity up to 500 Machines is under Planning and implementation.

11. KEY SUCCESS FACTORS
Ability to deliver Customized Products on Best competitive prices.
Specialized in Institutional and Work wear Garments.
Flexibility in production.
Ability to do customization i.e. Logos , embroidery etc.
Ability to do specialty finishes and fabrics. Handle different fibers etc , Fire
retardant, anti static etc.
On line Quality Control during Cutting , Stitching and Final Finish.
Final Inspection to deliver the Perfect Quality.

12. VALUED CUSTOMERS’ LABEL
DELHI TRANSPORT CORPORATION LTD.
KRAZY KATS QS
OSTIN
MILLETA INTERNATIONAL LTD. CZECH
GRABAL IMPEX UK LTD.
URANID LTD.
Andhra Pradesh Govt. School Uniform ( Under Negotiation )
Aganwadi Centre , Andhra Pradesh Govt. , workers Uniform ( Under Negotiation )

13. D T C

14. KRAZY KAT
KRAZY KAT

15. Q S
Q S

16. Factory (Side Elevation)

17. Cutting Section

18. Stitching section

19. Kaj-Button Section
pRESS Section

20. JOINT VENTURE NEW CITY OF BOMBAY MFG. MILLS
It was decided to modernize 16 mills through JV route by inducting private partners with NTC stake of 51%.
NTC has not transferred the ownership of the land in the arrangement but is only giving a right to use of the land to the Joint Venture Companies (JVC) in which NTC is the major shareholder with 51% stake with 5 out of 8 directors on the Board of JVC.
In pursuance to the GOM decision dated NTC has finalized 3 parties namely M/s Alok Industries, M/s Pantaloon Retail India Ltd (consortium) and M/s Bhasker Industries Ltd (consortium) for 5 mills to be revived and run through Joint Venture .
NTC and ALOK industries LTD had Joint Ventured for 2 sick NTC units :
NEW CITY OF BOMBAY MFG. MILLS
2. AURANGABAD TEXTILE MILLS

21. JOINT VENTURE

22. Objectives of Joint venture
Revival and modernization of textile Mill.
Convert and manage this as a profitable business unit
hereby generating employment in the process.
Create infrastructure facilities on the surplus land, preferably
textile related or other as permissibly by the local rules.

23. Features of Joint Venture
No cash investment by NTC.
Entire cash investment of Rs Crores to be brought in by Alok.
Alok responsible for implementing Business plan.
Alok to have full operational control though a nominated chief
Executive officer.

24. INTRODUCTION

25. ALOK VISION ALOK MISSION
To be the world’s best integrated textile solutions enterprise with leadership position across products and markets, exceeding customer & stakeholder expectations
ALOK MISSION
WE WILL:
Be a knowledge leader & an innovator in our businesses
Maximize people development initiatives
Optimize use of all resources
Become a process driven organization
Exceed compliance and global quality standards
Actively explore potential market & products
Offer innovative, customized and value added services to our customers
Be an ethical, transparent and responsible global organization 25

26. ALOK INDUSTRIES LTD
Vertically Integrated Textile Company both in cotton and polyester
Sales of Rs. 2, crores and PAT of Rs crores in FY 2009
Export of Rs. 1, crores in FY 2009
State of the art manufacturing facilities with Integrated Management System Certification
Two decades of providing wide range of quality textile products

27. MILESTONES 1986 : Incorporation of the Company.
1993 :Becomes a public limited company with a Rs. 4.5 crore IPO
1995 :Sets up financial and technical collaboration with Grabal, Albert Grabher GmbH & Co of Austria to make embroidered products through a joint venture company, Grabal Alok Impex Ltd.
2003 : Export Trading House status granted
2004 : Turnover surpasses Rs. 1,000 crore
2006 :Texprocil silver trophy awarded for second highest export in manufacturer exporter – made ups category.
2007 :
ISO 9001:2000 certification obtained
Organic cotton contract farming commenced
Gold Trophy for best export performance to ‘Focus LAC’ countries awarded by S R T E Promotion Council
Awarded Silver trophy for highest fabric exports and Bronze trophy for highest made ups export
2008 :
Turnover crosses Rs. 2,000 crore
Exports crosses Rs. 1,000 crore
Joint venture with National Textile Corporation (NTC) to develop, revive New City Mills, Mumbai and Aurangabad Textile Mills, Aurangabad formed
Awards from TEXPROCIL for , Gold Trophy for highest exports of bleached/yarn dyed/ printed fabrics and Silver Trophy for highest export of made ups ,
Bronze Trophy for highest global exports , Special achievement award for exports in fabrics
Awarded Outstanding Exporter of the Year – Textiles  at the International Trade Awards ; presented by DHL CNBC TV 18 and powered by ICRA

28. MANUFACTURING CAPACITIES
Divisions
Units
Current Capacities
( PER YEAR )
Capacities Post Expansion
Market Position
SPINNING
Tons
(No Of Spindles)
58500
(3,00,096)
76460
(4,11,840)
Largest at Single Location in India
APPAREL FABRICS
Processing Woven
Mn. Mtrs
105
126.0
Largest Player
Weaving 93
120.0
Knits
18,200
25000
HOME TEXTILES
Processing
82.5
100.00 68
Terry Towels
6,700
14,000
Top 5 Player
GARMENTS
Mn. Pcs.
22.0
Top 15 Player
Embroidery
Stitches
32 Billion
Polyester (POY)
2,00,000
4,00,000
Top 3 Player

29. SPINNING We have a total of 300096 spindles and 5424 Rotors capacity.
In house yarn QA dept where we ensure that the yarn which we use for weaving is up to mark in terms of quality, perfections.
Yarn Count range for in house consumption includes 6’s to 80’s.
For special requirements where we have to procure yarn from outside we
ensure doing it with a reliable and recognized yarn supplier.

30. R & D AND TESTING
At Alok, product quality is of paramount importance; it is also one of the reasons why our products have gained acceptance across seventy countries and some of the world's most demanding customers. To ensure that our products conform to the highest quality specifications, we have set up a number of laboratories at our plants, with state-of-the-art testing equipment.
SPINNING TESTING EQUIPMENTS :
HVI Spectrum,
AFIS PRO,
USTER TESTER 5,
USTER CLASSIMAT QUANTUM,
USTER TENSOJET,
USTER AUTOSORTER 5,
CSP TESTER

31. WEAVING State of art machines for sizing, warping operations.
It includes the direct & sectional warping machines for solid and yarn dyed fabrics. We take machines from the likes of Benninger, Prashant Gammatex.
State of art looms from:
Picanols with leno attachments able to give variable different
selvedges effect
Toyoda
Sulzer
Various weaving mechanisms available:
Plain weave
Dobby
Jacquard
Rapier
Total No of Looms –
754 – Wider width
876 – Normal Width.

32. R & D AND TESTING ( PROCESSING )
Two laboratories at Vapi are designed for testing home furnishing fabrics and apparel fabrics, as well as knits fabrics. The equipments installed in these laboratories are from world leaders such as Mathis, James H. Heal, U.K., Whirlpool, IFB etc. Colour measurement is conducted through Datacolour 600 plus CT machines, Colour Eye 7000 A from Grateg Macbeth, USA and a 3-auto colour dispensing system from Datacolour.

33. PROCESSING
This is the most important operation before the fabric finally goes in to the market. Here
we do value addition to it by adding effects, like producing various colors, finishes, prints.
We have latest state of art ranges to ensure that we do maximum what market demands.
3 Continuous Processing Lines from Benninger, Monforts, Kuster , Reggianni.
1 Batch wise Proceesing Line from Kusters,Airoli, Biancalani.
Yarn Dyeing from Fongs Tonns PerAnnum

34. DYEING
Producing consistent shade quality is a big issue today when the volumes are big. We have installed continuous ranges to ensure that we offer our customers more trusted, reliable supplies of textiles.
We are capable of producing 328,000 meters finished fabric per day.
We can dye cotton, polyester with reactive, vat, disperse class of dyes to achieve various standards. We also have batch facilities to dye specialty fabric, involving nylon, acrylic based fabrics.
We have latest state of art ranges to ensure that we do maximum what market demands. Bulk machine includes Benninger Pretreatment , mercerizing ranges.
Dyeing ranges include Kusters padder to get maximum consistency across the width of the fabric, We have Monforts, Benninger continuous dyeing machines.
We have a well equipped laboratory to support all bulk functions. It contains sample dyeing machines from Mathis to ensure maximum shade repetition in bulk.
We have a full fledged QA department to ensure that only conforming goods goes to customer.

35. PRINITING
We have Rotary screen printing, Flat bed printing facilities available with us. We are having 2,12 color rotary machine available with us.
Various style of prints done by us:
- Discharge
- Resist
- Blotch print
We do reactive, procion, vat, disperse, pigment prints.
We have latest state of art ranges to ensure that we do maximum what market demands.

36. GARMENTS
Alok industries can produce 22 Mn Pcs garments per Year and 3100 Stitching Machines from Juki , Pegusus , Eastman Etc

37. Certifications
ISO Certifications
The company is now accredited with Integrated Management System (IMS). There are 4 certificates under this system:
ISO 9001: 2000 – Quality Management System
ISO 14001:2004 – Environmental Management System
OHSAS 18001: 2007 – Occupational Health & Safety Assessment System
SA 8000: 2008 – Social Accountability
Eco - Certifications
Alok is the first Indian Textile company to have been awarded all three certifications for its eco-friendly products as under
EU Flower – the eco-certificate from European Union
KRAV certification for organic products
SWAN certification – a Nordic eco-labelling certification
Other Certifications
OEKO-TEX Standard 100% Cotton, Polyester
Supima Trade Mark Certification
Fair Trade Standard (Cotton) Certification, German
Eco-Cert - Trading and Exportation Certificate
GOTS – Processing of fibres from certified organic agriculture.
OE100 Standards of the Organic Exchange

38. Corporate Social Responsibility (CSR)
CSR is an integral part of Alok - some of the CSR initiatives includes
Employment to tribal women on weaving looms and garment/made up stitching machines after intensive training and orientation
Private Public Partnership with Silvassa Admnistration for converting the Government owned Industrial Training Institute into a centre of excellence
Best in class ETP system for primary, secondary and tertiary treatment of effluents. Reverse Osmosis plant to optimize water conservation
Proposal to set up a 50 bed hospital at Silvassa with a portion set aside for charitable purpose
Construction of tar roads in adjoining villages and renovation of bus shelters and police stations.
“Green Zones” around all facilities and planting of saplings to conserve ecological balance
Participation in Mid Day Meal schemes
Plants certified for ISO 9001, ISO 14001, SA 8000 and OHSAS 18001
Proposal to set up a CBSE Board School at Silvassa

39. PLANT GALLERY

40. SILVASA PLANT

41. VAPI PLANT

42. SPINNING UNIT

43. WEAVING UNIT

44. FABRIC PROCESSING UNIT

45. GARMENT PLANT

46. EMBROIDERY DIVISION

47. ADVANTAGES FROM JOINT VENTURE
Opportunity to gain new capacities and expertise.
Improved production and Marketing strategies in terms of volume
business and Price competitiveness.
Opportunity to related businesses or new geographic markets and
gain new technological knowledge.
Better New Product Development activities .
Better Credibility for faster and timely Deliveries with expanded
capacities .
Access Larger Markets.

48. Thank you Alok Industries Limited Website: www.alokind.com
Peninsula Towers, Peninsula Corporate Park, Ganpatrao Kadam Marg, Lower Parel,
Mumbai – Tel. +91 (22) / 500, Fax: +91 (22)
Website: